RM38T0EC _54 Brake _115206 BRAKE (FRONT) _0510705 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  DISASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)
C438925N06
3.854,3.24 3.854,2.906 false 4.979,3.875 4.979,3.542 false 5.885,4.385 5.885,4.052 false 1.344,1.469 1.344,1.135 false 0.927,1.365 0.927,1.031 false 3.24,1.667 3.573,1.667 false 6.063,4.406 6.313,4.677 0.25,0.271 18 false 2 0.854,1.406 1.104,1.677 0.25,0.271 18 false 4 4.01,3.229 4.26,3.5 0.25,0.271 18 false 3 3.875,3.281 4.031,3.479 0.156,0.198 10 false ● 4.99,3.854 5.24,4.125 0.25,0.271 18 false 1 1.281,1.5 1.531,1.771 0.25,0.271 18 false 5 5.906,4.479 6.063,4.677 0.156,0.198 10 false ● 3.625,1.583 3.938,1.781 0.313,0.198 10 false *1

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT DISC BRAKE PISTON 47731 (Click here) - -
2 CYLINDER BOOT - (Click here) - -
3 PISTON SEAL - (Click here) - -
4 FRONT DISC BRAKE BLEEDER PLUG CAP 31478B - - -
5 FRONT DISC BRAKE BLEEDER PLUG 47547B - - -

*1 FRONT DISC BRAKE CYLINDER - -
● Non-reusable part - -

PROCEDURE

Hide 47731 1.REMOVE FRONT DISC BRAKE PISTON

a.
C438927N01
0.417,0.063 0.698,0.417 0.281,0.354 18 false i 3.792,0.073 4.073,0.427 0.281,0.354 18 false ii

i.

Place a piece of cloth between the front disc brake piston and front disc brake cylinder.


ii.

Apply compressed air to remove the front disc brake piston from the front disc brake cylinder.

CAUTION:
·
C344519

Do not hold the front disc brake cylinder with any part of your hand between the front disc brake cylinder and front disc brake piston.

·

Do not place any part of your hand in front of the front disc brake piston when using compressed air as a severe injury may result.



NOTICE:

Do not allow any brake fluid to spatter.




Hide 2.REMOVE CYLINDER BOOT

a.
C438926N01
0.469,0.094 0.75,0.448 0.281,0.354 18 false i

i.

Using a screwdriver with its tip wrapped with protective tape, remove the cylinder boot from the front disc brake cylinder.

NOTICE:

Be careful not to damage the front disc brake cylinder.




Hide 3.REMOVE PISTON SEAL

a.
C438928N01
0.469,0.104 0.75,0.458 0.281,0.354 18 false i

i.

Using a screwdriver with its tip wrapped with protective tape, remove the piston seal from the front disc brake cylinder.

NOTICE:

Do not damage the inner surface or piston seal groove of the front disc brake cylinder.




Hide 31478B 4.REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

a.
C438929


Hide 47547B 5.REMOVE FRONT DISC BRAKE BLEEDER PLUG

a.
C438930