RM38T0EC _V1 General _104397 MAINTENANCE _0510701 FRONT DISC BRAKE PAD A

MAINTENANCE  FRONT DISC BRAKE PAD  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
C470380N02
3.333,3.333 4.25,4.667 0.917,1.333 1.333,2.417 2.333,3.5 1,1.083 1.125,3.146 1.333,3.146 false 4.25,4.302 4.458,4.302 false 4.656,2.198 4.99,2.198 false 2.51,3.74 2.51,4.323 false 1.677,1.323 1.844,1.323 1.844,1.323 2.26,1.229 true 3.01,4.031 3.01,4.198 3.01,4.198 2.51,4.198 false 1.688,2.615 2.021,2.615 false 3.708,3.552 4.042,3.552 false 4.479,2.083 4.729,2.333 0.25,0.25 18 false 1 0.979,2.969 1.229,3.219 0.25,0.25 18 false 4 2.583,4.219 2.833,4.469 0.25,0.25 18 false 3 4.76,4.125 5.01,4.375 0.25,0.25 18 false 4 1.469,1.146 1.719,1.396 0.25,0.25 18 false 2 1.479,2.51 1.792,2.708 0.313,0.198 10 false *1 4.052,3.448 4.365,3.646 0.313,0.198 10 false *1

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT WHEEL - - - -
2 DISC BRAKE CYLINDER ASSEMBLY 47750 (Click here) - -
3 FRONT DISC BRAKE PAD KIT 04465 (Click here) - -
4 FRONT ANTI SQUEAL SHIM KIT 04945 (Click here) - -

*1 FRONT DISC BRAKE PAD WEAR INDICATOR PLATE - -

CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 47750 2.SEPARATE DISC BRAKE CYLINDER ASSEMBLY

a.
C438902C01
1.438,0.125 2.813,0.479 1.375,0.354 18 false i, ii

i.

Hold the front disc brake cylinder slide pin (lower side) and remove the bolt.


ii.

Pull the front disc brake cylinder assembly upward.

NOTICE:

Do not kink or damage the brake line.




Hide 04465 3.REMOVE FRONT DISC BRAKE PAD KIT

Z101186

CAUTION:
·
C371988

Be careful not to get pinched by the front disc brake cylinder assembly or other parts when removing the front disc brake pads.

·

After lifting up the front disc brake cylinder assembly, secure it in place before performing any work on it.

·

The front disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.




a.
C438903


Hide 04945 4.REMOVE FRONT ANTI SQUEAL SHIM KIT

a.
C438904N01
0.531,0.063 0.813,0.417 0.281,0.354 18 false i 3.698,0.104 3.979,0.458 0.281,0.354 18 false ii

i.

Remove the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim from each front disc brake pad.


ii.

Using a screwdriver, remove the front disc brake pad wear indicator plate from each front disc brake pad.