RM38T0EC _59 Vehicle Exterior _115107 WINDOW / GLASS _0510344 QUARTER WINDOW GLASS A

WINDOW / GLASS  QUARTER WINDOW GLASS  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B585912N01
3.802,4 4.135,4 false 4.083,1.031 4.417,1.031 false 5.75,3.427 5.75,3.177 false 6.531,0.271 6.865,0.271 false 6.052,0.104 6.625,0.479 0.573,0.375 18 false 1, 3 5.896,3.438 6.177,3.792 0.281,0.354 18 false 2 4.49,0.865 4.771,1.219 0.281,0.354 18 false 4 4.188,3.833 4.469,4.188 0.281,0.354 18 false 5 5.781,3.479 5.938,3.677 0.156,0.198 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 CLEAN QUARTER WINDOW ASSEMBLY 62720A (Click here) - -
2 QUARTER WINDOW ASSEMBLY 62720A (Click here) - -
3 INSPECT FOR LEAK - (Click here) - -
4 ROOF SIDE INNER GARNISH ASSEMBLY LH 62480A - - -
5 DECK TRIM SIDE PANEL ASSEMBLY 64740C - - -

● Non-reusable part - -

CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.


HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 62720A 1.CLEAN QUARTER WINDOW ASSEMBLY

Z101186

NOTICE:
·

Do not touch the quarter window assembly surface after cleaning it.

·

Be careful not to damage the quarter window assembly and clips.




a.
B585857C01
2.375,0.073 2.656,0.427 0.281,0.354 18 false i

i.

Clean the outer circumference of a new quarter window assembly with a non-residue solvent.



Hide 62720A 2.INSTALL QUARTER WINDOW ASSEMBLY

a.
B585858C01
0.406,0.052 0.688,0.406 0.281,0.354 18 false i
V100155

Adhesive - -


i.

Prepare to install the quarter window assembly by the below procedure.

1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration.

NOTICE:

Be careful not to damage the vehicle body.


HINT:

Leave as much adhesive on the vehicle body as possible.


2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:

Even if all the adhesive has been removed, clean the vehicle body.


3. Using a brush, coat the installation surfaces on the vehicle body with body primer.

NOTICE:
·

Do not coat the adhesive with body primer.

·

Do not apply too much body primer.

·

Allow the body primer to dry for 3 minutes or more.

·

Throw away any leftover body primer.



HINT:

If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.




b.
B582208C01
0.406,0.073 0.688,0.427 0.281,0.354 18 false i 1.198,1.813 1.354,2.01 0.156,0.198 10 true A 1.49,2.031 1.646,2.229 0.156,0.198 10 false A 2.813,2.198 2.969,2.396 0.156,0.198 10 true B 3.167,2.24 3.323,2.438 0.156,0.198 10 true B 1.771,2.656 1.927,2.854 0.156,0.198 10 true C 1.729,3.073 1.885,3.271 0.156,0.198 10 true C 4.563,0.448 5.021,0.646 0.458,0.198 10 false A-A 5.021,1.396 5.479,1.594 0.458,0.198 10 false B-B 5.031,2.531 5.49,2.729 0.458,0.198 10 false C-C 5.688,0.385 5.844,0.583 0.156,0.198 10 false a 5.729,1.427 5.885,1.625 0.156,0.198 10 false b 5.844,2.542 6,2.74 0.156,0.198 10 false c 0.802,0.865 1.115,1.063 0.313,0.198 10 false *a
*a Back Side of Quarter Window Assembly - -
V100155

Glass Primer - -


i.

Using a brush or a sponge, apply glass primer to the contact surface of a new quarter window assembly as shown in the illustration.

Standard Dimension:
Area Dimension Area Dimension
a 11 mm (0.433 in.) or more b 19 mm (0.748 in.) or more
c 11 mm (0.433 in.) or more - -


NOTICE:
·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.



HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.




c.
B582209C01
3.25,0.99 3.146,0.99 false 3.302,0.896 3.615,1.052 0.313,0.156 10 false *a 0.656,3.51 0.969,3.667 0.313,0.156 10 false *b 1.979,0.531 2.271,0.844 0.292,0.313 18 false i 0.656,3.042 0.948,3.354 0.292,0.313 18 false ii 1.229,3.969 1.396,4.135 0.167,0.167 10 false A 1.5,4.188 1.667,4.354 0.167,0.167 10 true A 1.781,4.813 1.948,4.979 0.167,0.167 10 true C 1.76,5.323 1.896,5.49 0.135,0.167 10 false C 2.792,4.333 2.917,4.531 0.125,0.198 10 true B 3.135,4.417 3.271,4.583 0.135,0.167 10 false B 4.604,2.417 4.99,2.635 0.385,0.219 10 false A-A 4.833,3.563 5.219,3.781 0.385,0.219 10 false B-B 4.854,4.688 5.24,4.906 0.385,0.219 10 false C-C 2.625,1.063 2.938,1.219 0.313,0.156 10 false a 2.802,1.385 3.115,1.542 0.313,0.156 10 false b 3.094,1.302 3.406,1.458 0.313,0.156 10 false b 3.229,1.76 3.542,1.917 0.313,0.156 10 false a 5.844,2.417 6,2.615 0.156,0.198 10 false c 5.406,3.51 5.563,3.708 0.156,0.198 10 false d 5.615,4.542 5.771,4.74 0.156,0.198 10 false e 5.677,4.885 5.833,5.083 0.156,0.198 10 false f
*a Cartridge Nozzle *b Back Side of Quarter Window Assembly
V100155

Adhesive - -


i.

Prepare to apply adhesive to the quarter window assembly by the below procedure.

Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


1. Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension Area Dimension
a 12 to 15 mm (0.472 to 0.591 in.) b 8.0 to 11 mm (0.315 to 0.433 in.)


2. Load the sealer gun with the cartridge.


ii.

Apply adhesive to the quarter window assembly as shown in the illustration.

Standard Dimension:
Area Dimension Area Dimension
c 12.2 mm (0.480 in.) d 15.2 mm (0.598 in.)
e 19.8 mm (0.780 in.) f 14.3 mm (0.563 in.)




d.
B585859C01
1.979,0.052 2.26,0.406 0.281,0.354 18 false i

i.

Install the quarter window assembly to the vehicle body by the below procedure.

1. Using suction cups, engage the clip to install the quarter window assembly.

NOTICE:
·

Check that the clips are engaged to the vehicle body correctly.

·

Check the clearance between the vehicle body and quarter window assembly.



2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.


3. Using a scraper, remove any excess or protruding adhesive.

4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

HINT:

Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.




Hide 3.INSPECT FOR LEAK

a.
B585911C01
0.49,0.125 0.771,0.479 0.281,0.354 18 false i

i.

Inspect for leaks by the below procedure.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

2. If water leaks into the cabin, allow the water to dry and add adhesive.

3. Remove the protective tape.



Hide 62480A 4.INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH