RM38T0EC _59 Vehicle Exterior _114986 SLIDING ROOF / CONVERTIBLE _0509983 SLIDING ROOF HOUSING(for Panoramic Moon Roof) A

SLIDING ROOF / CONVERTIBLE SLIDING ROOF HOUSING(for Panoramic Moon Roof) REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

1.74,1.031 2.74,1.198 1,0.167 4.802,0.281 5.802,0.448 1,0.167 3.76,0.51 4.76,0.677 1,0.167 2.375,0.74 3.375,0.906 1,0.167 6.219,3.719 6.219,4.042 false 2.75,1.115 3.083,1.115 false 6.125,0.99 5.979,0.365 5.979,0.365 5.802,0.365 false 4.76,0.594 5.094,0.594 false 4.094,1.625 3.563,0.823 3.563,0.823 3.385,0.823 false 3.479,3.948 3.479,4.271 false 4.24,2.188 4.573,2.188 false 3.365,1.688 3.698,1.688 false 2.229,3.281 2.229,3.552 false 1.333,2.781 1.333,3.063 false 1.188,3.604 1.188,3.927 false 0.427,3.063 0.427,3.385 false 2.615,2.479 2.615,2.729 false 3.354,2.969 3.385,3.24 3.385,3.24 3.552,3.24 false 3.833,3.094 4.385,3.448 0.552,0.354 18 false 2 6.156,4.052 6.708,4.406 0.552,0.354 18 false 1 4.146,1.646 4.458,1.844 0.313,0.198 10 false x4 3.146,1.115 3.458,1.313 0.313,0.198 10 false x4 6.167,0.99 6.479,1.188 0.313,0.198 10 false x3 5.156,0.583 5.469,0.781 0.313,0.198 10 false x3 0.083,0.052 0.458,0.292 0.375,0.24 12 false *A 2.427,0.74 4.875,0.896 2.448,0.156 8 false 4.0 (41, 35 in.*lbf) 4.854,0.281 6.656,0.531 1.802,0.25 8 false 4.0 (41, 35 in.*lbf) 1.792,1.031 4.24,1.188 2.448,0.156 8 false 4.0 (41, 35 in.*lbf) 3.823,0.51 4.948,0.698 1.125,0.188 8 false 4.0 (41, 35 in.*lbf) 2.667,2.667 3.219,3.021 0.552,0.354 18 false 2 3.427,4.292 3.979,4.646 0.552,0.354 18 false 6 4.615,2.01 5.167,2.365 0.552,0.354 18 false 5 3.75,1.5 4.302,1.854 0.552,0.354 18 false 5 2.271,3.51 2.823,3.865 0.552,0.354 18 false 3 1.385,3.042 1.938,3.396 0.552,0.354 18 false 3 1.125,3.948 1.677,4.302 0.552,0.354 18 false 4 0.365,3.385 0.917,3.74 0.552,0.354 18 false 4

Procedure		Part Name Code
1	REAR SLIDING ROOF HOUSING PANEL	63233C	-	-	-
2	SHADE SHOE	-	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0022,)	-	-
3	SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY	-	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0017,)	-	-
4	RAIL END	-	-	-	-
5	STOPPER	-	-	-	-
6	FRONT SLIDING ROOF HOUSING PANEL	63233C	-	-	-

*A	for GTMC Made	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	-	-

1.135,4.385 2.135,4.552 1,0.167 3.667,3.25 6.75,4.75 3.083,1.5 3.771,4.531 4.771,4.698 1,0.167 5.385,4.542 6.385,4.708 1,0.167 5.188,0.938 5.417,0.938 false 6.552,0.208 6.885,0.208 false 2.26,4.094 2.5,4.094 false 4.25,4.354 4.25,4.531 false 5.823,4.333 5.823,4.542 false 5.083,3.25 5.083,4.75 false 6.042,1.427 6.271,1.427 false 5.479,2.281 5.802,2.281 false 4.813,1.906 5.135,1.906 false 4.281,3.979 4.604,3.979 false 5.99,4.052 6.313,4.052 false 2.135,4.458 2.458,4.458 false 3.229,0.417 3.552,0.417 false 3.854,1.115 4.177,1.115 false 5.75,0.177 5.917,0.177 5.917,0.177 6.167,0.677 false 0.646,3.51 0.969,3.51 false 0.906,2.823 1.229,2.823 false 1.01,3.344 1.563,3.698 0.552,0.354 18 false 11 3.615,0.25 4.167,0.604 0.552,0.354 18 false 13 4.542,0.969 5.094,1.323 0.552,0.354 18 false 12 5.854,2.115 6.406,2.469 0.552,0.354 18 false 8 6.375,3.885 6.927,4.333 0.552,0.448 18 false 16 4.667,3.844 5.219,4.198 0.552,0.354 18 false 15 1.948,3.938 2.5,4.292 0.552,0.354 18 false 17 5.885,4.26 6.198,4.458 0.313,0.198 10 false x2 4.313,4.281 4.625,4.479 0.313,0.198 10 false x2 2.552,4.375 2.865,4.573 0.313,0.198 10 false x2 1.198,4.396 3.646,4.552 2.448,0.156 8 false 4.0 (41, 35 in.*lbf) 3.833,4.542 4.854,4.76 1.021,0.219 8 false 5.4 (55, 48 in.*lbf) 6.208,0.042 6.76,0.396 0.552,0.354 18 false 14 3.698,3.292 4.073,3.531 0.375,0.24 12 false *A 5.448,4.542 6.469,4.76 1.021,0.219 8 false 5.4 (55, 48 in.*lbf) 5.135,3.281 5.51,3.521 0.375,0.24 12 false *B 5.427,0.042 6.281,0.438 0.854,0.396 18 false 10 6.563,1.25 7.115,1.604 0.552,0.354 18 false 9 5.667,0.823 6.219,1.177 0.552,0.354 18 false 9 5.865,1.708 6.177,1.906 0.313,0.198 10 false x4 5.052,1.198 5.365,1.396 0.313,0.198 10 false x4 5.177,1.74 5.729,2.094 0.552,0.354 18 false 8 0.74,2.729 1.052,2.927 0.313,0.198 10 false *1 4.458,1.021 4.771,1.219 0.313,0.198 10 false ● 4.854,0.031 5.708,0.427 0.854,0.396 18 false 7,

Procedure		Part Name Code
7	CONNECT SUNSHADE TRIM SUB-ASSEMBLY	63306	-	-	-
8	SUNSHADE PLATE	-	-	-	-
9	SUNSHADE TRIM BRACKET	-	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0023,)	-	-
10	INSTALL SUNSHADE TRIM SUB-ASSEMBLY	63306	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0025,)	-	-
11	ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY	63209	-	-	-
12	SLIDING ROOF WEATHERSTRIP	63251H	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0014,)	-	-
13	NO. 2 ROOF WIRE	82172	-	-	-
14	ADJUST FULLY CLOSED POSITION	-	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0010,)	-	-
15	SLIDING ROOF DRIVE GEAR ASSEMBLY	63260J	-	-	-
16	SLIDING ROOF DRIVE GEAR ASSEMBLY	63260H	-	-	-
17	ROOM LIGHT BRACKET	63231C	(202201,999999,_59,_114986,_0509983,RM10000000207A8_01_0018,)	-	-

*A	for Roof Sunshade	*B	for Sliding Roof Glass
*1	SLIDING ROOF HOUSING SUB-ASSEMBLY	-	-
	Nm (kgfcm, ft.*lbf): Specified torque		MP grease
●	Non-reusable part	-	-

PROCEDURE

Hide Display 63233C 1.INSTALL REAR SLIDING ROOF HOUSING PANEL (for GTMC Made)

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Hide Display 2.INSTALL SHADE SHOE (for GTMC Made)

4.073,2.917 3.917,2.688 false 1.896,2.125 2.094,2.375 0.198,0.25 18 false iii 1.01,0.063 1.292,0.417 0.281,0.354 18 false i 4.365,0.083 4.917,0.438 0.552,0.354 18 false ii 4.031,2.938 4.219,3.115 0.188,0.177 10 true *a

Edge of Sliding Roof Rail Sub-assembly

Engage the guide to install the shade shoe to the sliding roof drive cable.

ii.

Install the shade shoe with the sliding roof drive cable to the sliding roof rail sub-assembly.

iii.

Align the shade shoe to the edge of sliding roof rail sub-assembly as shown in the illustration.

Use the same procedure as for the opposite side.

Hide Display 3.INSTALL SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY (for GTMC Made)

0.583,0.042 0.865,0.396 0.281,0.354 18 false i 4.542,0.063 5.094,0.417 0.552,0.354 18 false ii

Engage the guides to install the sliding roof drive cable sub-assembly to the sliding roof drive cable.

ii.

Install the sliding roof drive cable sub-assembly with the sliding roof drive cable as shown in the illustration.

NOTICE:

2.021,1.531 2.188,1.281 true 1.385,1.469 1.219,1.219 true 2.729,1.385 2.563,1.135 true 1.323,1.469 1.635,1.625 0.313,0.156 10 false *a 1.938,1.531 2.25,1.688 0.313,0.156 10 false *a 2.677,1.385 2.99,1.542 0.313,0.156 10 false *a

Link

Align the link of the sliding roof drive cable sub-assembly as shown in the illustration.

Use the same procedure as for the opposite side.

Hide Display 4.INSTALL RAIL END (for GTMC Made)

Hide Display 5.INSTALL STOPPER (for GTMC Made)

Hide Display 63233C 6.INSTALL FRONT SLIDING ROOF HOUSING PANEL (for GTMC Made)

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

Hide Display 63306 7.CONNECT SUNSHADE TRIM SUB-ASSEMBLY

Hide Display 8.INSTALL SUNSHADE PLATE

Hide Display 9.INSTALL SUNSHADE TRIM BRACKET

for LH Side:

3.979,0.906 4.135,1.135 0.156,0.229 18 true i 2.344,0.042 2.531,0.281 0.188,0.24 18 false ii

Engage the pin to install the sunshade trim bracket.

ii.

Using a T25 "TORX" socket wrench, install the 4 screws.

for RH Side:

3.375,0.781 3.51,1.031 0.135,0.25 18 true i 1.99,0.063 2.167,0.292 0.177,0.229 18 false ii

Engage the guide to install the sunshade trim bracket.

ii.

Using a T25 "TORX" socket wrench, install the 4 screws.

Hide Display 63306 10.INSTALL SUNSHADE TRIM SUB-ASSEMBLY

1.458,0.042 1.74,0.396 0.281,0.354 18 false i

Install in this Direction

Engage the claw to install the sunshade trim sub-assembly as shown in the illustration.

NOTICE:: Make sure the sunshade trim sub-assembly is in the groove of the sliding roof housing sub-assembly.

Use the same procedure as for the opposite side.

Hide Display 63209 11.INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY

Hide Display 63251H 12.INSTALL SLIDING ROOF WEATHERSTRIP

0.365,1.75 0.917,2.104 0.552,0.354 18 false ii 2.406,0.094 2.958,0.448 0.552,0.354 18 false i

Primer

Clean the sliding sliding roof housing sub-assembly.

1. Remove any remaining double-sided tape from the sliding roof housing sub-assembly.

2. Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the sliding roof weatherstrip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

ii.

Apply primer to the sliding roof housing sub-assembly.

1. Apply primer to the sliding roof housing sub-assembly on the installation area of the Sliding Roof Weatherstrip using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Do not touch surfaces to which primer has been applied until the sliding roof housing sub-assembly has been attached.

2. Let the primer dry sufficiently.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

NOTICE:: Do not touch applied surfaces until the primer is dry.

0.521,2.25 0.833,2.333 false 0.5,2.333 0.75,2.5 false 1,0.917 1.333,1.083 true 1,1 1.25,1.25 false 6.25,1 6.583,0.917 false 6.333,1.167 6.583,1 false 5.885,2.333 6.167,2.25 false 5.927,2.51 6.188,2.302 false 0.333,0.01 0.969,0.323 0.635,0.313 18 false i, ii 0.875,2.24 1.063,2.448 0.188,0.208 10 true *a 0.781,2.417 0.969,2.646 0.188,0.229 10 true *b 1.333,0.99 1.531,1.188 0.198,0.198 10 true *a 1.271,1.167 1.458,1.313 0.188,0.146 10 true *b 6.063,0.906 6.26,1.104 0.198,0.198 10 true *a 6.156,1.094 6.302,1.302 0.146,0.208 10 true *b 5.708,2.292 5.865,2.469 0.156,0.177 10 true *a 5.813,2.469 6.031,2.646 0.219,0.177 10 true *b

*a	Mark of Sliding Roof Weatherstrip	*b	Mark of Sliding Roof Housing Sub-assembly
	Double-sided Tape	-	-

Temporarily install a new sliding roof weatherstrip as shown in the illustration.

ii.

Remove the release paper from the sliding roof weatherstrip and install the sliding roof weatherstrip.

NOTICE:: Press the sliding roof weatherstrip firmly to install it.

Hide Display 82172 13.INSTALL NO. 2 ROOF WIRE

Hide Display 14.ADJUST FULLY CLOSED POSITION

5.031,0.938 5.344,1.208 true 4.688,1.229 4.938,1.104 true 1.76,0.094 2.042,0.448 0.281,0.354 18 false i 5.354,1.135 5.563,1.323 0.208,0.188 10 true *a 4.5,1.156 4.708,1.344 0.208,0.188 10 true *b

Mark of Rail End

Mark of Sliding Roof Housing Sub-assembly

Align the mark of rail end with the mark of sliding roof housing sub-assembly as shown in the illustration.

Use the same procedure as for the opposite side.

Hide Display 63260J 15.INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY (for Roof Sunshade)

Torque:: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Hide Display 63260H 16.INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY (for Sliding Roof Glass)

Torque:: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Hide Display 63231C 17.INSTALL ROOM LIGHT BRACKET

3.708,0.104 3.958,0.427 0.25,0.323 18 true i 4.125,1.156 4.271,1.438 0.146,0.281 18 true ii 3.104,1.344 3.25,1.625 0.146,0.281 18 true ii

Engage the guide to install the room light bracket.

ii.

Using a T25 "TORX" socket wrench, install the 2 screws.

Torque:: 4.0 N*m (41 kgf*cm, 35 in.*lbf)