RM38T0EC _59 Vehicle Exterior _114126 EXTERIOR PANELS / TRIM _0505934 REAR DOOR WINDOW FRAME MOULDING A

EXTERIOR PANELS / TRIM  REAR DOOR WINDOW FRAME MOULDING  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B577684
0.24,2.635 0.51,2.635 false 1.594,1.625 1.958,1.625 false 4.313,0.677 4.156,0.677 4.156,0.677 4,0.917 false 6.229,0.906 6.229,1.146 false 5.875,1.833 6.292,1.833 false 3.417,0.25 3.75,0.25 false 1.073,1.031 1.406,1.031 false 6.115,1.177 6.219,1.385 0.104,0.208 10 false ● 6.594,1.75 6.698,1.958 0.104,0.208 10 false ● 4.667,0.604 4.771,0.813 0.104,0.208 10 false ● 1.24,1.51 1.344,1.719 0.104,0.208 10 false ● 1.396,1.073 1.594,1.281 0.198,0.208 10 false x3 3.479,0.354 3.677,0.563 0.198,0.208 10 false x5 0.573,2.448 0.76,2.75 0.188,0.302 18 false 4 1.396,1.448 1.583,1.75 0.188,0.302 18 false 2 4.771,0.542 4.958,0.844 0.188,0.302 18 false 1 6.229,1.125 6.417,1.427 0.188,0.302 18 false 5 6.76,1.688 6.948,1.99 0.188,0.302 18 false 3 0.969,0.938 1.073,1.146 0.104,0.208 10 false ● 3.792,0.146 3.896,0.354 0.104,0.208 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR DOOR UPPER WINDOW FRAME MOULDING 75764A (Click here) - -
2 REAR DOOR WINDOW FRAME MOULDING (REAR PILLAR SIDE) 75766B (Click here) - -
3 REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE) 75762B (Click here) - -
4 REAR DOOR WEATHERSTRIP 67872 - - -
5 REAR DOOR BELT MOULDING ASSEMBLY 75740 - - -

● Non-reusable part - -

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 75764A 1.INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

a.
B583078
2.792,0.104 3.51,0.427 0.719,0.323 18 false i, ii 2.74,1.469 2.979,1.76 0.24,0.292 18 true iii

i.

Engage the guides to temporarily install the rear door upper window frame moulding to the rear door frame.


ii.

Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 5 new rivets.

NOTICE:
·
B171664
1.229,1.104 1.083,1.635 1.083,1.635 1.24,2.198 false 1.083,1.635 0.813,1.635 false 1.792,0.896 2.031,1.635 2.031,1.635 1.771,2.531 true 2.031,1.635 2.313,1.635 false 2.26,0.604 2.521,0.802 0.26,0.198 10 false *a 2.26,2.448 2.563,2.677 0.302,0.229 10 false *b 2.344,1.563 2.594,1.781 0.25,0.219 10 false *c 0.563,1.552 0.813,1.729 0.25,0.177 10 false *d
*a Incorrect
*b Correct
*c Mandrel
*d Riveter


Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

·
B172390
0.719,0.104 1.021,0.104 false 0.813,1.146 1.01,1.146 false 0.813,2.438 1.01,2.438 false 2.313,0.563 2.646,0.875 0.333,0.313 10 false *a 2.313,2.76 2.573,3.01 0.26,0.25 10 false *b 1.052,2.365 1.323,2.573 0.271,0.208 10 false *c 2.313,1.573 2.698,1.917 0.385,0.344 10 false *a 1.052,1.073 1.302,1.344 0.25,0.271 10 false *c 1.052,0.021 1.313,0.25 0.26,0.229 10 false *c
*a Incorrect
*b Correct
*c Riveter


Confirm that the rivets are seated properly against the rear door upper window frame moulding.

·

Do not tilt the riveter when installing the rivet to the rear door upper window frame moulding.

·

Do not leave any space between the rivet head and rear door upper window frame moulding.

·
B172391
0.74,0.646 0.938,0.646 false 0.729,2.156 0.938,2.156 false 2.292,1.042 2.615,1.323 0.323,0.281 10 false *a 2.292,2.479 2.531,2.677 0.24,0.198 10 false *b 0.979,0.573 1.25,0.781 0.271,0.208 10 false *c 0.969,2.083 1.26,2.281 0.292,0.198 10 false *c
*a Incorrect
*b Correct
*c Riveter


Do not leave any space between the rear door upper window frame moulding and rear door panel. Firmly hold together the 2 items while installing the rivet.



HINT:

If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.



iii.

Remove the protective tape.



Hide 75766B 2.INSTALL REAR DOOR WINDOW FRAME MOULDING (REAR PILLAR SIDE)

a.
B583079
2.927,0.365 3.688,0.667 0.76,0.302 18 false i, ii 1.99,0.927 2.25,1.24 0.26,0.313 18 false iii

i.

Engage the guide to temporarily install the rear door window frame moulding (rear pillar side) to the rear door frame.


ii.

Using an air riveter or hand riveter with a nose piece, install the rear door window frame moulding (rear pillar side) with 3 new rivets.

NOTICE:
·
B171664
1.229,1.104 1.083,1.635 1.083,1.635 1.24,2.198 false 1.083,1.635 0.813,1.635 false 1.792,0.896 2.031,1.635 2.031,1.635 1.771,2.531 true 2.031,1.635 2.313,1.635 false 2.26,0.604 2.521,0.802 0.26,0.198 10 false *a 2.26,2.448 2.563,2.677 0.302,0.229 10 false *b 2.344,1.563 2.594,1.781 0.25,0.219 10 false *c 0.563,1.552 0.813,1.729 0.25,0.177 10 false *d
*a Incorrect
*b Correct
*c Mandrel
*d Riveter


Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

·
B172390
0.719,0.104 1.021,0.104 false 0.813,1.146 1.01,1.146 false 0.813,2.438 1.01,2.438 false 2.313,0.563 2.646,0.875 0.333,0.313 10 false *a 2.313,2.76 2.573,3.01 0.26,0.25 10 false *b 1.052,2.365 1.323,2.573 0.271,0.208 10 false *c 2.313,1.573 2.698,1.917 0.385,0.344 10 false *a 1.052,1.073 1.302,1.344 0.25,0.271 10 false *c 1.052,0.021 1.313,0.25 0.26,0.229 10 false *c
*a Incorrect
*b Correct
*c Riveter


Confirm that the rivets are seated properly against the rear door window frame moulding (rear pillar side).

·

Do not tilt the riveter when installing the rivet to the rear door window frame moulding (rear pillar side).

·

Do not leave any space between the rivet head and rear door window frame moulding (rear pillar side).

·
B172391
0.74,0.646 0.938,0.646 false 0.729,2.156 0.938,2.156 false 2.292,1.042 2.615,1.323 0.323,0.281 10 false *a 2.292,2.479 2.531,2.677 0.24,0.198 10 false *b 0.979,0.573 1.25,0.781 0.271,0.208 10 false *c 0.969,2.083 1.26,2.281 0.292,0.198 10 false *c
*a Incorrect
*b Correct
*c Riveter


Do not leave any space between the rear door window frame moulding (rear pillar side) and rear door panel. Firmly hold together the 2 items while installing the rivet.



HINT:

If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.



iii.

Remove the protective tape.



Hide 75762B 3.INSTALL REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

a.
B591514
5.208,0.75 5.5,1.042 5.5,1.042 5.063,0.833 true 5.542,0.99 5.854,1.146 0.313,0.156 10 false *a 0.896,0.063 1.198,0.344 0.302,0.281 18 false i 3.375,0.073 3.844,0.365 0.469,0.292 18 false ii 4.385,1.354 4.656,1.656 0.271,0.302 18 true iii
*a Double-sided Tape - -
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


i.

Clean the rear door panel surface.

1. Using a heat light, heat the rear door panel surface.

Standard:
Item Temperature Item Temperature
Rear Door Panel 40 to 60°C (104 to 140°F) Rear Door Window Frame Moulding (Center Pillar Side) 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear door panel and rear door window frame moulding (center pillar side) excessively.


2. Remove any double-sided tape from the rear door panel.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the rear door window frame moulding (center pillar side) with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Install a new rear door window frame moulding (center pillar side).

1. Using a heat light, heat the rear door panel and rear door window frame moulding (center pillar side).

Standard:
Item Temperature Item Temperature
Rear Door Panel 40 to 60°C (104 to 140°F) Rear Door Window Frame Moulding (Center Pillar Side) 20 to 30°C (68 to 86°F)


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear door panel and rear door window frame moulding (center pillar side) excessively.


2. Remove the release paper from the rear door window frame moulding (center pillar side).

HINT:

After removing the release paper, keep the exposed double-sided tape free from foreign matter.


3. Engage the guide and clip to install the rear door window frame moulding (center pillar side).

HINT:

Press the rear door window frame moulding (center pillar side) firmly to install it.



iii.

Remove the protective tape.



Hide 67872 4.INSTALL REAR DOOR WEATHERSTRIP