RM38T0EC _59 Vehicle Exterior _114126 EXTERIOR PANELS / TRIM _0505911 REAR BUMPER(for GTMC Made) A

EXTERIOR PANELS / TRIM  REAR BUMPER(for GTMC Made)  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
B625554N01
6.354,5.25 7.104,5.417 0.75,0.167 0.5,3.521 0.5,3.188 false 3.75,0.667 3.833,0.51 3.833,0.51 4,0.51 false 3.01,4.156 3.344,4.156 false 5.448,5.25 5.615,5.469 5.615,5.469 5.781,5.469 false 5.938,3.198 6.271,3.198 false 6.188,1.667 6.521,1.667 false 5.917,0.417 6.25,0.417 false 6.729,5.25 6.729,4.917 false 6.313,0.229 6.865,0.583 0.552,0.354 18 false 5 4.073,0.344 4.625,0.698 0.552,0.354 18 false 4 6.563,1.479 6.979,1.885 0.417,0.406 18 false 7 0.438,3.521 0.99,3.875 0.552,0.354 18 false 6 6.323,3.031 6.875,3.385 0.552,0.354 18 false 3 2.781,3.99 3.333,4.344 0.552,0.354 18 false 2 5.854,5.302 6.406,5.656 0.552,0.354 18 false 1 6.792,4.865 7.104,5.063 0.313,0.198 10 false x8 4.583,1.052 4.896,1.25 0.313,0.198 10 false x2 6.448,0.885 6.76,1.083 0.313,0.198 10 false x2 6.417,5.25 7.135,5.479 0.719,0.229 8 false 18 (184, 13)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR BUMPER REINFORCEMENT SUB-ASSEMBLY 52023 - - -
2 REAR BUMPER UPPER RETAINER LH 52563A - - -
3 REAR BUMPER UPPER RETAINER RH 52562B - - -
4 REAR COMBINATION LIGHT ASSEMBLY LH 81560 - - -
5 REAR COMBINATION LIGHT ASSEMBLY RH 81550 - - -
6 REAR BUMPER SIDE RETAINER LH 52576 - - -
7 REAR BUMPER SIDE RETAINER RH 52575 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

B625518
0.885,3.417 1.208,3.417 false 5.948,3.438 6.281,3.438 false 0.49,1.25 0.813,1.25 false 4.75,3.75 4.75,4.083 false 6.365,3.917 6.698,3.917 false 4.375,1.25 4.708,1.25 false 1.646,4.438 1.979,4.438 false 3.667,4.552 4,4.552 false 3.948,3.531 4.281,3.531 false 4.927,3.5 5.167,3.5 false 4.385,0.135 4.698,0.333 0.313,0.198 10 false x2 1.146,0.531 1.458,0.729 0.313,0.198 10 false x2 0.698,3.313 1.01,3.51 0.313,0.198 10 false *1 5.177,3.333 5.552,3.646 0.375,0.313 18 false 12 4.073,4.385 4.448,4.698 0.375,0.313 18 false 9 6.354,3.271 6.729,3.583 0.375,0.313 18 false 14 1.302,4.271 1.677,4.583 0.375,0.313 18 false 13 3.635,3.365 4.01,3.677 0.375,0.313 18 false 11 4.781,1.083 5.156,1.396 0.375,0.313 18 false 16 0.146,1.083 0.521,1.396 0.375,0.313 18 false 15 4.688,4.083 5.063,4.396 0.375,0.313 18 false 8 6.771,3.74 7.146,4.052 0.375,0.313 18 false 10

Procedure Part Name Code
Z101186

Z101188

Z101187

8 REAR BUMPER BAR 52151E - - -
9 REAR BUMPER SIDE MOULDING LH 52753 - - -
10 REAR BUMPER SIDE MOULDING RH 52752 - - -
11 NO. 1 REAR BUMPER PLATE 52162B - - -
12 REAR BUMPER PLATE RH 52163A - - -
13 REFLEX REFLECTOR ASSEMBLY LH 81920 - - -
14 REFLEX REFLECTOR ASSEMBLY RH 81910 - - -
15 REAR BUMPER UPPER COVER LH 52166A - - -
16 REAR BUMPER UPPER COVER RH 52165A - - -

*1 REAR BUMPER COVER - -

B625565
0.333,2 4.333,3.583 4,1.583 4.833,0.25 7,1.75 2.167,1.5 5.323,1.24 5.323,0.958 false 6.344,1 6.344,0.688 false 6.458,3.167 6.458,2.833 false 3.458,2.802 3.208,2.802 false 1.5,2.938 1.417,2.938 1.417,2.938 1.333,3.188 false 3.219,2.333 2.969,2.333 false 1.479,2.594 1.229,2.594 false 1.75,1.167 1.75,0.833 false 5.917,1.75 5.917,0.25 false 1.604,1.177 2.156,1.531 0.552,0.354 18 false 19 1.552,2.417 2.104,2.771 0.552,0.354 18 false 22 3.292,2.167 3.844,2.521 0.552,0.354 18 false 22 3.896,2.635 4.448,2.99 0.552,0.354 18 false 21 1.917,2.76 2.469,3.115 0.552,0.354 18 false 21 5.49,1.188 6.042,1.542 0.552,0.354 18 false 17 6.521,0.938 7.073,1.292 0.552,0.354 18 false 18 6.323,3.177 6.875,3.531 0.552,0.354 18 false 20 6.031,2.677 6.344,2.875 0.313,0.198 10 false x4 6.406,0.635 6.719,0.833 0.313,0.198 10 false x2 5.375,0.906 5.688,1.104 0.313,0.198 10 false x3 5.354,1.281 5.51,1.479 0.156,0.198 10 false 6.385,1.031 6.542,1.229 0.156,0.198 10 false 3.76,2.74 3.917,2.938 0.156,0.198 10 false 1.781,2.854 1.938,3.052 0.156,0.198 10 false 0.083,0.052 0.458,0.292 0.375,0.24 12 false *A 0.417,2.031 0.792,2.271 0.375,0.24 12 false *B 6,0.281 6.375,0.521 0.375,0.24 12 false *C 4.917,0.281 5.292,0.521 0.375,0.24 12 false *B

Procedure Part Name Code
Z101186

Z101188

Z101187

17 ULTRASONIC SENSOR CLIP 89348Y (Click here) - -
18 ULTRASONIC SENSOR CLIP 89348Y (Click here) - -
19 NO. 6 FLOOR WIRE 82169A - - -
20 KICK DOOR CONTROL SENSOR ASSEMBLY 891B0 - - -
21 REAR CORNER ULTRASONIC SENSOR RETAINER 89C48A (Click here) - -
22 REAR CORNER ULTRASONIC SENSOR 89342 - - -

*A w/ Kick Sensor *B w/ TOYOTA Parking Assist-sensor System
*C w/o TOYOTA Parking Assist-sensor System - -
Non-reusable part - -

PROCEDURE

Hide 52023 1.INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)

Hide 52563A 2.INSTALL REAR BUMPER UPPER RETAINER LH

Hide 52562B 3.INSTALL REAR BUMPER UPPER RETAINER RH

Hide 81560 4.INSTALL REAR COMBINATION LIGHT ASSEMBLY LH

Hide 81550 5.INSTALL REAR COMBINATION LIGHT ASSEMBLY RH

Hide 52576 6.INSTALL REAR BUMPER SIDE RETAINER LH

Hide 52575 7.INSTALL REAR BUMPER SIDE RETAINER RH

Hide 52151E 8.INSTALL REAR BUMPER BAR

Hide 52753 9.INSTALL REAR BUMPER SIDE MOULDING LH

Hide 52752 10.INSTALL REAR BUMPER SIDE MOULDING RH

Hide 52162B 11.INSTALL NO. 1 REAR BUMPER PLATE

Hide 52163A 12.INSTALL REAR BUMPER PLATE RH

Hide 81920 13.INSTALL REFLEX REFLECTOR ASSEMBLY LH

Hide 81910 14.INSTALL REFLEX REFLECTOR ASSEMBLY RH

Hide 52166A 15.INSTALL REAR BUMPER UPPER COVER LH

Hide 52165A 16.INSTALL REAR BUMPER UPPER COVER RH

Hide 89348Y 17.INSTALL ULTRASONIC SENSOR CLIP (w/ TOYOTA Parking Assist-sensor System)

Z101186

NOTICE:

When installing the 3 new ultrasonic sensor clips, heat the rear bumper cover heat light.



Item Temperature
Rear Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E439696C01
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear bumper cover excessively.


a.
B625531
3.479,2.948 3.563,2.833 3.563,2.833 3.646,2.948 true 4.396,2.948 4.479,2.833 4.479,2.833 4.563,2.948 true 2.563,5.24 2.646,5.354 2.646,5.354 2.729,5.24 true 0.594,2.344 1.146,2.698 0.552,0.354 18 false ii 2.229,0.146 2.781,0.5 0.552,0.354 18 false i 3.5,2.646 3.667,2.813 0.167,0.167 10 true *a 4.406,2.646 4.573,2.813 0.167,0.167 10 true *a 2.563,5.375 2.729,5.542 0.167,0.167 10 true *a
*a Location Line - -


i.

Clean the rear bumper cover surface by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove any remaining double-sided tape from the rear bumper cover.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the 3 ultrasonic sensor clips with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Install 3 new ultrasonic sensor clips by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove the release paper from the 3 ultrasonic sensor clips.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the 3 ultrasonic sensor clips along the location line on the rear bumper assembly as shown in the illustration.



Hide 89348Y 18.INSTALL ULTRASONIC SENSOR CLIP (w/o TOYOTA Parking Assist-sensor System)

Z101186

NOTICE:

When installing the 2 new ultrasonic sensor clips, heat the rear bumper cover heat light.



Item Temperature
Rear Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E439696C01
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear bumper cover excessively.


a.
B625532
3.031,3.26 3.156,3.094 3.156,3.094 3.281,3.26 true 4.135,3.26 4.26,3.094 4.26,3.094 4.385,3.26 true 0.604,2.354 1.156,2.708 0.552,0.354 18 false ii 2.229,0.156 2.781,0.51 0.552,0.354 18 false i 3.083,2.906 3.25,3.073 0.167,0.167 10 true *a 4.188,2.906 4.354,3.073 0.167,0.167 10 true *a
*a Location Line - -


i.

Clean the rear bumper cover surface by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove any remaining double-sided tape from the rear bumper cover.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the 2 ultrasonic sensor clips with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Install 2 new ultrasonic sensor clips by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove the release paper from the 2 ultrasonic sensor clips.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the 2 ultrasonic sensor clips along the location line on the rear bumper assembly as shown in the illustration.



Hide 82169A 19.INSTALL NO. 6 FLOOR WIRE (w/ Kick Sensor)

Hide 891B0 20.INSTALL KICK DOOR CONTROL SENSOR ASSEMBLY (w/ Kick Sensor)

Hide 89C48A 21.INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

Hide 89342 22.INSTALL REAR CORNER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)