RM38T0EC _59 Vehicle Exterior _114126 EXTERIOR PANELS / TRIM _0505909 REAR BUMPER(for TFTM Made) A

EXTERIOR PANELS / TRIM  REAR BUMPER(for TFTM Made)  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
B625464
6.375,5.479 7.125,5.646 0.75,0.167 0.5,3.5 0.5,3.167 false 3.75,0.656 3.833,0.5 3.833,0.5 4,0.5 false 3.01,4.125 3.344,4.125 false 5.292,5.25 5.458,5.469 5.458,5.469 5.625,5.469 false 5.927,3.188 6.26,3.188 false 6.156,1.646 6.49,1.646 false 5.938,0.458 6.271,0.458 false 6.75,5.146 6.75,5.479 false 6.344,0.281 6.896,0.635 0.552,0.354 18 false 5 4.073,0.344 4.625,0.698 0.552,0.354 18 false 4 6.563,1.479 6.979,1.885 0.417,0.406 18 false 7 0.438,3.5 0.99,3.854 0.552,0.354 18 false 6 6.313,3.021 6.865,3.375 0.552,0.354 18 false 3 2.802,3.948 3.354,4.302 0.552,0.354 18 false 2 5.698,5.302 6.25,5.656 0.552,0.354 18 false 1 6.833,5.083 7.146,5.281 0.313,0.198 10 false x8 4.573,1.031 4.885,1.229 0.313,0.198 10 false x2 6.458,0.844 6.771,1.042 0.313,0.198 10 false x2 6.438,5.479 7.135,5.74 0.698,0.26 8 false 18 (184, 13) 0.323,2.906 0.635,3.104 0.313,0.198 10 false x2 6.906,1.24 7.156,1.51 0.25,0.271 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR BUMPER REINFORCEMENT SUB-ASSEMBLY 52023 - - -
2 REAR BUMPER UPPER RETAINER LH 52563A - - -
3 REAR BUMPER UPPER RETAINER RH 52562B - - -
4 REAR COMBINATION LIGHT ASSEMBLY LH 81560 - - -
5 REAR COMBINATION LIGHT ASSEMBLY RH 81550 - - -
6 REAR BUMPER SIDE RETAINER LH 52576 - - -
7 REAR BUMPER SIDE RETAINER RH 52575 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

B618226
1.49,3.604 1.813,3.604 false 5.938,3.656 6.271,3.656 false 1.031,1.49 1.354,1.49 false 4.667,4.083 4.667,4.417 false 5.833,3.167 6.167,3.167 false 6.021,4 6.354,4 false 5.042,1.25 5.375,1.25 false 2.583,4.396 2.917,4.396 false 5.052,0.396 5.365,0.594 0.313,0.198 10 false x2 1.792,0.802 2.104,1 0.313,0.198 10 false x2 2.104,2.646 2.417,2.844 0.313,0.198 10 false x2 1.302,3.5 1.615,3.698 0.313,0.198 10 false *1 2.385,4.229 2.76,4.542 0.375,0.313 18 false 9 4.604,4.427 4.979,4.74 0.375,0.313 18 false 8 6.344,3.49 6.719,3.802 0.375,0.313 18 false 11 6.427,3.833 6.802,4.146 0.375,0.313 18 false 12 6.24,3 6.615,3.313 0.375,0.313 18 false 10 5.448,1.083 5.823,1.396 0.375,0.313 18 false 14 0.688,1.323 1.063,1.635 0.375,0.313 18 false 13

Procedure Part Name Code
Z101186

Z101188

Z101187

8 REAR BUMPER BAR 52151E - - -
9 REFLEX REFLECTOR ASSEMBLY LH 81920 - - -
10 REFLEX REFLECTOR ASSEMBLY RH 81910 - - -
11 NO. 1 REAR BUMPER PLATE 52162B - - -
12 REAR BUMPER PLATE RH 52163A - - -
13 REAR BUMPER UPPER COVER LH 52166A - - -
14 REAR BUMPER UPPER COVER RH 52165A - - -

*1 REAR BUMPER COVER - -

B625472
0.958,3.198 1.042,2.948 1.042,2.948 1.208,2.948 false 3.677,2.417 3.76,2.167 3.76,2.167 3.927,2.167 false 5.646,0.917 5.75,1.083 5.75,1.083 5.917,1.083 false 6.333,2.75 6.333,3.083 false 2.167,0.729 2.167,1.063 false 3.51,1.781 3.594,1.531 3.594,1.531 3.76,1.531 false 0.844,2.573 0.927,2.323 0.927,2.323 1.094,2.323 false 2.021,1.073 2.573,1.427 0.552,0.354 18 false 16 1.177,2.156 1.729,2.51 0.552,0.354 18 false 19 6.365,0.906 6.917,1.26 0.552,0.354 18 false 15 4.344,2 4.896,2.354 0.552,0.354 18 false 18 1.615,2.771 2.167,3.125 0.552,0.354 18 false 18 6.198,3.083 6.75,3.438 0.552,0.354 18 false 17 6.031,2.531 6.344,2.729 0.313,0.198 10 false x4 0.083,0.063 0.458,0.302 0.375,0.24 12 false *A 1.49,2.875 1.646,3.073 0.156,0.198 10 false 4.208,2.094 4.365,2.292 0.156,0.198 10 false 6.229,1 6.385,1.198 0.156,0.198 10 false 3.823,1.365 4.375,1.719 0.552,0.354 18 false 19 5.729,0.854 6.042,1.052 0.313,0.198 10 false x4

Procedure Part Name Code
Z101186

Z101188

Z101187

15 ULTRASONIC SENSOR CLIP 89348Y (Click here) - -
16 NO. 6 FLOOR WIRE 82169A - - -
17 KICK DOOR CONTROL SENSOR ASSEMBLY 891B0 - - -
18 REAR CORNER ULTRASONIC SENSOR RETAINER 89C48A (Click here) - -
19 REAR CORNER ULTRASONIC SENSOR 89342 - - -

*A w/ Wire Harness - -
Non-reusable part - -

PROCEDURE

Hide 52023 1.INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)

Hide 52563A 2.INSTALL REAR BUMPER UPPER RETAINER LH

Hide 52562B 3.INSTALL REAR BUMPER UPPER RETAINER RH

Hide 81560 4.INSTALL REAR COMBINATION LIGHT ASSEMBLY LH

Hide 81550 5.INSTALL REAR COMBINATION LIGHT ASSEMBLY RH

Hide 52576 6.INSTALL REAR BUMPER SIDE RETAINER LH

Hide 52575 7.INSTALL REAR BUMPER SIDE RETAINER RH

Hide 52151E 8.INSTALL REAR BUMPER BAR

Hide 81920 9.INSTALL REFLEX REFLECTOR ASSEMBLY LH

Hide 81910 10.INSTALL REFLEX REFLECTOR ASSEMBLY RH

Hide 52162B 11.INSTALL NO. 1 REAR BUMPER PLATE

Hide 52163A 12.INSTALL REAR BUMPER PLATE RH

Hide 52166A 13.INSTALL REAR BUMPER UPPER COVER LH

Hide 52165A 14.INSTALL REAR BUMPER UPPER COVER RH

Hide 89348Y 15.INSTALL ULTRASONIC SENSOR CLIP (w/ Wire Harness)

Z101186

NOTICE:

When installing the 4 new ultrasonic sensor clips, heat the rear bumper cover heat light.



Item Temperature
Rear Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E439696C01
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear bumper cover excessively.


a.
B625474
3.479,2.948 3.563,2.833 3.563,2.833 3.646,2.948 true 4.406,2.958 4.49,2.844 4.49,2.844 4.573,2.958 true 2.563,5.24 2.646,5.354 2.646,5.354 2.729,5.24 true 4.802,5.302 4.583,5.156 4.583,5.156 4.813,5.115 true 0.594,2.344 1.146,2.698 0.552,0.354 18 false ii 2.229,0.146 2.781,0.5 0.552,0.354 18 false i 3.5,2.646 3.667,2.813 0.167,0.167 10 true *a 4.417,2.656 4.583,2.823 0.167,0.167 10 true *a 2.563,5.375 2.729,5.542 0.167,0.167 10 true *a 4.396,5.063 4.563,5.229 0.167,0.167 10 true *a
*a Location Line - -


i.

Clean the rear bumper cover surface by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove any remaining double-sided tape from the rear bumper cover.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the 4 ultrasonic sensor clips with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Install 4 new ultrasonic sensor clips by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove the release paper from the 4 ultrasonic sensor clips.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the 4 ultrasonic sensor clips along the location line on the rear bumper assembly as shown in the illustration.



Hide 82169A 16.INSTALL NO. 6 FLOOR WIRE (w/ Wire Harness)

Hide 891B0 17.INSTALL KICK DOOR CONTROL SENSOR ASSEMBLY (w/ Wire Harness)

Hide 89C48A 18.INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ Wire Harness)

Hide 89342 19.INSTALL REAR CORNER ULTRASONIC SENSOR (w/ Wire Harness)