RM38T0EC _53 Suspension _113127 TIRE PRESSURE MONITORING _0503378 TIRE PRESSURE WARNING VALVE A

TIRE PRESSURE MONITORING  TIRE PRESSURE WARNING VALVE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C501006N03
3.708,0.833 4.688,1.031 0.979,0.198 1.24,3.667 2.292,3.885 1.052,0.219 3.156,0.688 4.729,1.948 1.573,1.26 4.729,1.271 4.833,1.271 true 2.948,2.677 3.115,2.677 3.115,2.677 5.323,3.583 true 2.292,3.771 5.479,3.771 true 4.135,4.292 4.375,4.292 4.375,4.292 5.771,4.042 true 5.479,4.406 5.719,4.406 5.719,4.406 5.958,4.292 true 5.583,2.698 5.583,2.469 5.583,2.469 5.76,2.469 true 4.281,2.167 5.469,1.917 5.469,1.917 5.646,1.917 true 0.76,1 0.927,1 0.927,1 1.188,1.438 true 3.333,1.135 3.365,0.917 3.365,0.917 3.552,0.917 true 3.656,1.344 4,1.281 4,1.281 4.177,1.281 true 3.865,1.688 4.094,1.635 4.094,1.635 4.271,1.635 true 3.729,0.854 4.708,1.042 0.979,0.188 8 false 1.2 (12, 11 in.*lbf) 3.583,0.823 3.75,1.052 0.167,0.229 10 false ● 0.583,0.927 0.792,1.125 0.208,0.198 10 false *7 4.302,1.552 4.698,1.76 0.396,0.208 10 false ● *9 4.229,1.229 4.438,1.427 0.208,0.198 10 false *8 5.698,1.823 6.073,2.021 0.375,0.198 10 false ● *5 5.813,2.406 6.021,2.604 0.208,0.198 10 false *6 2.74,2.615 2.948,2.813 0.208,0.198 10 false *4 5.292,4.323 5.5,4.521 0.208,0.198 10 false *1 3.833,4.198 4.229,4.417 0.396,0.219 10 false ● *2 1.25,3.906 1.458,4.104 0.208,0.198 10 false *3 5.063,1.167 5.354,1.469 0.292,0.302 18 false 1 1.281,3.688 2.302,3.865 1.021,0.177 8 false 4.0 (41, 35 in.*lbf) 0.083,0.083 0.531,0.292 0.448,0.208 12 false *A

Procedure Part Name Code
Z101186

Z101188

Z101187

1 TIRE PRESSURE WARNING VALVE AND TRANSMITTER 42607 (Click here) - -

*A for Type A - -
*1 TIRE VALVE CAP *2 VALVE CORE
*3 NUT *4 WASHER
*5 GROMMET *6 DISC WHEEL
*7 TIRE *8 TIRE PRESSURE MONITOR SENSOR
*9 TUBELESS TIRE VALVE - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

C500672N07
0.125,0.531 6.552,4.75 6.427,4.219 3.542,0.854 5.208,2.135 1.667,1.281 4.073,0.917 5.115,1.125 1.042,0.208 6.729,1.354 6.563,1.354 false 4.729,1.354 4.521,1.354 4.521,1.354 4.063,1.563 false 4.75,1.781 4.542,1.781 4.542,1.781 4.177,1.844 false 5.844,4.177 4.979,4.313 4.979,4.313 4.708,4.313 false 2.417,3.188 2.26,3.188 2.26,3.188 1.948,2.938 true 6.042,2.49 5.865,2.49 5.865,2.49 5.667,2.698 true 3.896,1.01 3.729,1.01 3.729,1.01 3.729,1.292 true 5.365,1.417 5.219,1.417 false 6.729,0.271 6.458,0.271 true 5.99,4.406 5.719,4.406 true 5.635,1.302 5.917,1.656 0.281,0.354 18 false 2 6.802,1.198 7.083,1.552 0.281,0.354 18 false 3 3.938,0.917 4.115,1.125 0.177,0.208 10 false ● 4.792,1.698 5.25,1.875 0.458,0.177 10 false ● *1 2.458,3.115 2.75,3.292 0.292,0.177 10 false *5 4.375,4.229 4.781,4.406 0.406,0.177 10 false ● *3 6.083,2.427 6.458,2.604 0.375,0.177 10 false *2 5.521,4.323 5.802,4.51 0.281,0.188 10 false *4 4.781,1.292 5.156,1.469 0.375,0.177 10 false *6 4.115,0.938 5.167,1.135 1.052,0.198 8 false 1.2 (12, 11 in.*lbf) 5.844,0.135 6.604,0.406 0.76,0.271 18 false 4 - 6 0.177,0.583 0.552,0.854 0.375,0.271 12 false *A

Procedure Part Name Code
Z101186

Z101188

Z101187

2 TIRE PRESSURE WARNING VALVE AND TRANSMITTER 42607 (Click here) - -
3 WHEEL ASSEMBLY - - - -
4 INSPECT TIRES - - - (Click here)
5 REGISTER TRANSMITTER ID - - - (Click here)
6 PERFORM INITIALIZATION - - - (Click here)

*A for Type B - -
*1 TUBELESS TIRE VALVE *2 DISC WHEEL
*3 VALVE CORE *4 TIRE VALVE CAP
*5 TIRE *6 TIRE PRESSURE MONITOR SENSOR
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:
for Type A
·

Always use a new bolt, grommet, tubeless tire valve and valve core when installing the tire pressure warning valve and transmitter.

·

Check that the tubeless tire valve, washer and nut are not damaged, and replace them if necessary.

·

Make sure not to damage the urethane covered backside of the tire pressure warning valve and transmitter (the surface opposite to the side with the ID code) with anything sharp.

·

Write down the ID number before installation.

·

Check that there is no oil, water or lubricant around the rim hole, tire pressure warning valve and transmitter, washer and nut. Failing to do so may result in improper installation.

·

Use only a specified tire valve cap. If an unspecified tire valve cap is used, it may seize to the tire pressure warning valve and transmitter.


for Type B
·

Always use a new bolt, tubeless tire valve and valve core when installing the tire pressure warning valve and transmitter.

·

Check that the tubeless tire valve is not damaged, and replace them if necessary.

·

Make sure not to damage the urethane covered backside of the tire pressure warning valve and transmitter (the surface opposite to the side with the ID code) with anything sharp.

·

Write down the ID number before installation.

·

Check that there is no oil, water or lubricant around the rim hole and tire pressure warning valve and transmitter. Failing to do so may result in improper installation.

·

Use only a specified tire valve cap. If an unspecified tire valve cap is used, it may seize to the tire pressure warning valve and transmitter.

·
C402891C02
2.365,0.833 1.948,0.833 false 0.177,0.135 0.49,0.333 0.313,0.198 10 false *A 2.458,0.75 2.771,0.948 0.313,0.198 10 false *a
*A for Type B
*a Rubber Tubeless Tire Valve


The tire pressure warning valve and transmitter (for type A) cannot be installed to steel wheels. Make sure to check the wheel type before installation.



PROCEDURE

Hide 42607 1.INSTALL TIRE PRESSURE WARNING VALVE AND TRANSMITTER (for Type A)

a.
C501799C02
4.875,1.583 5.292,1.583 true 6.042,0.854 6.042,1.438 6.042,1.438 6.208,1.438 true 2.938,2.531 3.094,2.531 3.094,2.531 3.177,2.646 true 4.052,2.333 4.469,2.333 true 3.354,2.021 3.51,2.021 3.51,2.021 3.719,2.75 true 3.094,3.531 3.25,3.531 3.25,3.531 3.698,3.073 true 3.927,3.167 3.927,3.542 3.927,3.542 4.094,3.542 true 2.688,2.458 2.938,2.635 0.25,0.177 10 false *1 5.313,1.51 5.625,1.667 0.313,0.156 10 false *a 6.24,1.365 6.552,1.521 0.313,0.156 10 false *b 3.792,2.25 4.104,2.406 0.313,0.156 10 false *c 3.083,1.948 3.396,2.104 0.313,0.156 10 false *2 2.802,3.458 3.115,3.615 0.313,0.156 10 false *3 4.125,3.469 4.438,3.625 0.313,0.156 10 false *4 0.417,0.125 0.698,0.479 0.281,0.354 18 false i 3.729,0.146 4.094,0.469 0.365,0.323 18 false ii 2.115,2.052 3.01,2.365 0.896,0.313 18 false iii - v
*1 Tire Pressure Warning Valve and Transmitter *2 Grommet
*3 Washer *4 Nut
*a Printed Surface *b 7-digit Transmitter ID Number
*c Rim - -


i.

Using a T10 "TORX" socket wrench, install the tire pressure monitor sensor to the new tubeless tire valve with a new bolt.

Torque:
1.2 N*m (12 kgf*cm, 11 in.*lbf)


ii.

Write down the 7-digit transmitter ID number shown in the illustration.


iii.

Install a new grommet to the tire pressure warning valve and transmitter.

NOTICE:

A new tire pressure warning valve and transmitter comes with a grommet installed. Make sure not to install an extra grommet.



iv.

Insert the tire pressure warning valve and transmitter with grommet from the inside of the rim.

NOTICE:
·

Make sure that the tire pressure warning valve and transmitter is installed so that the printed surface can be seen. If the tire pressure warning valve and transmitter is installed upside down, it may be damaged or fail to transmit signals when driving at high speeds.

·

Check that there is no deformation or damage to the tire pressure warning valve and transmitter.

·

Check that there is no foreign matter on the grommet and around the rim hole.




v.

Install the washer to the tire pressure warning valve and transmitter from the outside of the rim, and using a 11 mm deep socket wrench, tighten the nut.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)

NOTICE:
·

No further tightening is required once the nut is tightened to the specified torque.

·

Check that there is no foreign matter on the grommet, washer and nut.





b.
C449980C01
1.24,1.615 1.406,1.448 1.406,1.448 1.656,1.448 true 1.229,0.323 1.396,0.156 1.396,0.156 1.646,0.156 true 1.438,1 1.604,1.167 1.604,1.167 1.854,1.167 true 1.542,1.896 1.708,1.729 1.708,1.729 1.958,1.729 true 4.344,0.969 4.896,0.635 4.896,0.635 4.354,1.542 true 6.146,0.75 6.656,0.531 6.656,0.531 6.24,1.344 true 0.438,0.125 0.969,0.438 0.531,0.313 18 false i, iii 2.885,0.104 3.188,0.438 0.302,0.333 18 false ii 0.469,2.604 1.531,2.906 1.063,0.302 18 true iv, vi, viii 4.198,2.604 5,2.906 0.802,0.302 18 true v, vii 1.688,0.083 2,0.24 0.313,0.156 10 false *a 0.813,1.156 1.125,1.313 0.313,0.156 10 false *b 4.969,0.552 5.281,0.708 0.313,0.156 10 false *d 1.708,1.365 2.021,1.521 0.313,0.156 10 false *a 1.906,1.083 2.219,1.24 0.313,0.156 10 false *c 2.021,1.656 2.333,1.813 0.313,0.156 10 false *c 1.531,2.417 1.844,2.573 0.313,0.156 10 false *b 6.729,0.458 7.042,0.615 0.313,0.156 10 false *d
*a Mount Tool of the Mounting Machine *b 60°
*c Rim *d Soapy Water
V100135

Rim Rotating Direction
V100136

Nut
V100137

Check the surroundings of the tire pressure warning valve and transmitter for air leaks
V100144

Area for Tire Pressure Warning Valve and Transmitter


i.

Set the tire and disc wheel onto the mounting machine as shown in the illustration.

NOTICE:
·

Position the main body of the tire pressure warning valve and transmitter in the area shown in the illustration.

·

If the tire pressure warning valve and transmitter is positioned outside this area, it will interfere with the tire bead and may be damaged.




ii.

Apply a sufficient coat of soapy water or equivalent to the tire bead and rim.

NOTICE:

Do not apply soapy water or equivalent directly to the tire pressure warning valve and transmitter.



iii.

Using a mounting machine, install the tire to the disc wheel.

NOTICE:
·

Make sure that the tire bead and mount tool do not interfere with the tire pressure warning valve and transmitter.

·

Make sure that the tire pressure warning valve and transmitter is not clamped by the bead and rim.




iv.

Install a new valve core.


v.

Inflate the tire to the specified tire inflation pressure.

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL SYSTEM>INSPECTION


vi.

After the tire is inflated, the nut may be loose. Using a 11 mm deep socket wrench, retighten the nut to the specified torque.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)

NOTICE:

No further tightening is required once the nut is tightened to the specified torque.



vii.

Check the surroundings of the tire pressure warning valve and transmitter for air leaks with soapy water or equivalent.

1.

If air is leaking from the valve core, press the valve core several times to remove foreign matter. Replace the valve core as necessary.

2.

If air is leaking from around the tire pressure warning valve and transmitter, check if the grommet, washer and nut are not deformed, damaged or contaminated with foreign matter. Replace the grommet, washer or nut as necessary.



viii.

Install the tire valve cap.



Hide 42607 2.INSTALL TIRE PRESSURE WARNING VALVE AND TRANSMITTER (for Type B)

a.
C501805C01
6.083,1.417 6.083,0.833 true 5.5,1.583 5,1.583 true 2.771,2.667 2.833,2.167 2.833,2.167 3,2.167 true 4.25,2.25 4,2.25 true 5.552,1.5 5.865,1.698 0.313,0.198 10 false *a 5.948,1.448 6.26,1.646 0.313,0.198 10 false *b 0.427,0.104 0.771,0.448 0.344,0.344 18 false i 3.708,0.125 4.052,0.469 0.344,0.344 18 false ii 2.073,2.073 2.458,2.396 0.385,0.323 18 false iii 3.667,2.167 3.979,2.365 0.313,0.198 10 false *c 3.042,2.083 3.354,2.281 0.313,0.198 10 false *1
*1 Tire Pressure Warning Valve and Transmitter - -
*a Printed Surface *b 7-digit Transmitter ID Number
*c Rim - -


i.

Using a T10 "TORX" socket wrench, install the tire pressure monitor sensor to the new tubeless tire valve with a new bolt.

Torque:
1.2 N*m (12 kgf*cm, 11 in.*lbf)


ii.

Write down the 7-digit transmitter ID number shown in the illustration.


iii.

Insert the tire pressure warning valve and transmitter with grommet from the inside of the rim.

NOTICE:
·

Make sure that the tire pressure warning valve and transmitter is installed so that the printed surface can be seen. If the tire pressure warning valve and transmitter is installed upside down, it may be damaged or fail to transmit signals when driving at high speeds.

·

Check that there is no deformation or damage to the tire pressure warning valve and transmitter.

·

Check that there is no foreign matter on the grommet and around the rim hole.





b.
C449983C13
1.25,1.667 1.375,1.469 1.375,1.469 1.583,1.469 true 1.667,1.167 1.5,1.167 1.5,1.167 1.167,1 true 1.25,2.25 0.917,2.417 0.917,2.417 0.75,2.417 true 1.229,0.333 1.354,0.135 1.354,0.135 1.563,0.135 true 4.385,1.625 5,0.708 5,0.708 4.375,0.99 true 6.25,1.365 6.688,0.542 6.688,0.542 6.052,0.76 true 1.604,0.052 1.917,0.25 0.313,0.198 10 false *a 1.729,1.073 2.042,1.271 0.313,0.198 10 false *b 1.656,1.385 1.969,1.583 0.313,0.198 10 false *a 0.448,2.333 0.76,2.531 0.313,0.198 10 false *b 0.813,1.177 1.125,1.375 0.313,0.198 10 false *c 1.458,2.406 1.771,2.604 0.313,0.198 10 false *c 0.427,0.115 0.969,0.438 0.542,0.323 18 false i, iii 2.844,0.115 3.385,0.438 0.542,0.323 18 false ii 0.781,2.656 1.5,2.948 0.719,0.292 18 true iv, vii 4.177,2.583 5.042,2.938 0.865,0.354 18 false v, vi 5.094,0.615 5.406,0.813 0.313,0.198 10 false *d 6.75,0.458 7.063,0.656 0.313,0.198 10 false *d
*a Mount Tool of the Mounting Machine *b 60°
*c Rim *d Soapy Water
V100135

Rim Rotating Direction
V100136

Check the surroundings of the tire pressure warning valve and transmitter for air leaks
V100145

Area for Tire Pressure Warning Valve and Transmitter - -


i.

Set the tire and disc wheel onto the mounting machine as shown in the illustration.

NOTICE:
·

Position the main body of the tire pressure warning valve and transmitter in the area shown in the illustration.

·

If the tire pressure warning valve and transmitter is positioned outside this area, it will interfere with the tire bead and may be damaged.




ii.

Apply a sufficient coat of soapy water or equivalent to the tire bead and rim.

NOTICE:

Do not apply soapy water or equivalent directly to the tire pressure warning valve and transmitter.



iii.

Using a mounting machine, install the tire to the disc wheel.

NOTICE:
·

Make sure that the tire bead and mount tool do not interfere with the tire pressure warning valve and transmitter.

·

Make sure that the tire pressure warning valve and transmitter is not clamped by the bead and rim.




iv.

Install a new valve core.


v.

Inflate the tire to the specified tire inflation pressure.

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL SYSTEM>INSPECTION


vi.

Check the surroundings of the tire pressure warning valve and transmitter for air leaks with soapy water or equivalent.

1.

If air is leaking from the valve core, press the valve core several times to remove foreign matter. Replace the valve core as necessary.

2.

If air is leaking from around the tire pressure warning valve and transmitter, check if the grommet, washer and nut are not deformed, damaged or contaminated with foreign matter. Replace the grommet, washer or nut as necessary.



vii.

Install the tire valve cap.