RM38T0EC _55 Steering _112968 STEERING GEAR / LINKAGE _0503003 STEERING GEAR A

STEERING GEAR / LINKAGE  STEERING GEAR  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
B576160N01
0.458,0.26 0.625,0.26 false 1.427,0.469 1.49,0.354 1.49,0.354 1.625,0.354 false 1.906,0.729 1.969,0.615 1.969,0.615 2.104,0.615 false 6.573,0.208 6.833,0.208 false 3.49,1.833 3.49,2.115 false 5.563,2.844 5.625,2.76 5.625,2.76 5.74,2.76 false 6.438,3.573 6.521,3.323 6.521,3.323 6.604,3.323 false 5.573,3.333 5.698,3.333 false 0.302,0.104 0.583,0.458 0.281,0.354 18 false 6 1.896,0.281 2.021,0.5 0.125,0.219 10 false ● 2.375,0.531 2.5,0.75 0.125,0.219 10 false ● 5.979,2.667 6.104,2.885 0.125,0.219 10 false ● 5.302,3.177 5.427,3.396 0.125,0.219 10 false ● 5.417,3.115 5.604,3.427 0.188,0.313 18 false 1 6.833,3.167 7.063,3.427 0.229,0.26 18 false 5 6.146,2.604 6.375,2.865 0.229,0.26 18 false 3 6.396,0.052 6.625,0.313 0.229,0.26 18 false 7 3.396,2.135 3.604,2.354 0.208,0.219 10 false *1 2.51,0.448 2.74,0.708 0.229,0.26 18 false 4 2.042,0.219 2.271,0.479 0.229,0.26 18 false 2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 NO. 1 STEERING RACK BOOT (for LH Side) 45535 (Click here) - -
2 NO. 1 STEERING RACK BOOT (for RH Side) 45535 (Click here) - -
3 NO. 2 STEERING RACK BOOT CLAMP (for LH Side) 45535A (Click here) - -
4 NO. 2 STEERING RACK BOOT CLAMP (for RH Side) 45535A (Click here) - -
5 STEERING RACK BOOT CLIP (for LH Side) 45535B (Click here) - -
6 STEERING RACK BOOT CLIP (for RH Side) 45535B (Click here) - -
7 STEERING LINK ASSEMBLY - (Click here) - -

*1 STEERING GEAR ASSEMBLY - -
● Non-reusable part
V100135

Lithium soap base glycol grease

PROCEDURE

Hide 45535 1.INSTALL NO. 1 STEERING RACK BOOT (for LH Side)

a.
B576165C01
1.156,0.031 1.344,0.292 0.188,0.26 18 false i 3.604,0.031 3.792,0.292 0.188,0.26 18 false ii
V100135

Lithium Soap Base Glycol Grease - -


i.

Apply lithium soap base glycol grease to the inside of the small opening of a new No. 1 steering rack boot.


ii.

Install the No. 1 steering rack boot to the groove on the rack housing.

NOTICE:
·

Be careful not to damage or twist the No. 1 steering rack boot.

·

Make sure that the No. 1 steering rack boot is free of rust and foreign matter.

·

Do not touch the inside of the No. 1 steering rack boot or rack bar when performing installation.





Hide 45535 2.INSTALL NO. 1 STEERING RACK BOOT (for RH Side)

Hide 45535A 3.INSTALL NO. 2 STEERING RACK BOOT CLAMP (for LH Side)

a.
B582172N01
5.417,0.74 4.865,0.333 true 0.396,0 0.677,0.354 0.281,0.354 18 false i 4.031,0 4.313,0.354 0.281,0.354 18 false ii 4.573,0.229 4.885,0.406 0.313,0.177 10 false SST

i.

Temporarily install a new No. 2 steering rack boot clamp to the No. 1 steering rack boot.

NOTICE:

Do not damage the No. 1 steering rack boot.



ii.

Using SST, install the No. 2 steering rack boot clamp as shown in the illustration.

SST
09521-24010  

Clearance:

3.0 mm (0.118 in.) or less


NOTICE:

Be careful not to damage or twist the No. 1 steering rack boot.




Hide 45535A 4.INSTALL NO. 2 STEERING RACK BOOT CLAMP (for RH Side)

Hide 45535B 5.INSTALL STEERING RACK BOOT CLIP (for LH Side)

a.
B582170N02
1.854,0 2.115,0.25 0.26,0.25 18 false i

i.

Using pliers, install the steering rack boot clip.



Hide 45535B 6.INSTALL STEERING RACK BOOT CLIP (for RH Side)

Hide 7.INSPECT STEERING LINK ASSEMBLY

a.
B576166N01
4.115,0.552 4.24,0.708 false 2.24,0.083 2.521,0.438 0.281,0.354 18 false i 4.281,0.656 4.625,0.854 0.344,0.198 10 false SST

i.

Inspect the steering link assembly by the below procedure.

1. Using SST, rotate the pinion shaft to see if both the left and the right steering rack boots expand and contract smoothly.

SST
09616-00020  

2. If the left and right steering rack boots do not expand and contract smoothly, use new steering rack boot retainers and reinstall the steering rack boots.