RM38T0EC _58 Vehicle Interior _112291 INTERIOR PANELS / TRIM _0501087 ROOF HEADLINING A

INTERIOR PANELS / TRIM  ROOF HEADLINING  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
B604142N01
0.083,0.083 7.083,2.917 7,2.833 1.667,2.917 5.667,5.75 4,2.833 0.833,0.167 1.583,0.667 0.75,0.5 3.667,2.917 3.667,0.083 false 1.99,1.927 1.656,1.927 false 5.375,2.052 5.042,2.052 false 2.979,5.115 2.646,5.115 false 1.135,0.469 1.219,0.302 1.219,0.302 1.385,0.302 false 1.917,0.448 2,0.281 2,0.281 2.083,0.281 false 5.344,0.458 5.427,0.292 5.427,0.292 5.594,0.292 false 3,3.417 3.083,3.25 3.083,3.25 3.167,3.25 false 0.167,0.177 0.542,0.417 0.375,0.24 12 false *A 3.75,0.167 4.125,0.406 0.375,0.24 12 false *B 1.75,3 2.125,3.24 0.375,0.24 12 false *C 2.25,1.813 2.531,2.167 0.281,0.354 18 false 1 5.688,1.865 5.969,2.219 0.281,0.354 18 false 2 3.25,4.979 3.531,5.333 0.281,0.354 18 false 3 1.417,0.198 1.573,0.396 0.156,0.198 10 false 2.125,0.188 2.281,0.385 0.156,0.198 10 false 5.656,0.188 5.813,0.385 0.156,0.198 10 false 3.198,3.156 3.354,3.354 0.156,0.198 10 false 1.167,0.479 1.625,0.677 0.458,0.198 10 false x3 0.875,0.198 1.25,0.438 0.375,0.24 12 false *D 5.375,0.469 5.833,0.667 0.458,0.198 10 false x18 3.063,3.427 3.521,3.625 0.458,0.198 10 false x20 1.99,0.479 2.448,0.677 0.458,0.198 10 false x14

Procedure Part Name Code
Z101186

Z101188

Z101187

1 NO. 1 ROOF WIRE 82171 (Click here) - -
2 NO. 1 ROOF WIRE 82171 (Click here) - -
3 NO. 1 ROOF WIRE 82171 (Click here) - -

*A for Normal Roof *B for Moon Roof
*C for Panoramic Moon Roof *D w/ Electronic Toll Collection System
*E w/ Pre-collision System *F w/o Pre-collision System
Non-reusable part - -

B604140N01
2.417,0.25 7.083,4.417 4.667,4.167 2.417,2.333 7.083,2.333 false 5.115,1.333 5.115,1.75 5.115,1.75 6.25,1.75 false 4.813,3.667 4.813,3.333 false 5.583,1.75 5.583,1.25 false 6,1.75 6,1.167 false 4.417,3.438 4.417,3.667 4.417,3.667 5.167,3.667 false 4.354,1.906 4.188,1.906 4.188,1.906 4.021,1.656 false 1.177,3.083 1.833,3.083 1.833,3.083 1.833,2.802 false 1.167,3.25 1.167,2.406 false 2.5,0.344 2.875,0.583 0.375,0.24 12 false *A 2.5,2.427 2.875,2.667 0.375,0.24 12 false *B 1.198,3.302 1.479,3.656 0.281,0.354 18 false 4 4.792,1.729 5.073,2.083 0.281,0.354 18 false 5 6.698,1.563 6.979,1.917 0.281,0.354 18 false 5 5.573,3.521 5.854,3.875 0.281,0.354 18 false 6 1.063,3.344 1.219,3.542 0.156,0.198 10 false 4.667,1.792 4.823,1.99 0.156,0.198 10 false 6.573,1.615 6.729,1.813 0.156,0.198 10 false 5.427,3.573 5.583,3.771 0.156,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

4 ROOF HEADLINING PAD 63351B (Click here) - -
5 NO. 2 ROOF HEADLINING PAD 63342 (Click here) - -
6 NO. 2 ROOF HEADLINING PAD 63342 (Click here) - -

*A for Normal Roof *B for Moon Roof
Non-reusable part - -

B604138N01
2.083,2.25 5.083,4.583 3,2.333 1,0.167 3.333,1.167 2.333,1 2.417,2.417 5,4.5 2.583,2.083 5,3.5 2.417,3.5 false 4.052,1.458 4.052,1.052 false 2.802,0.781 2.885,0.615 2.885,0.615 3.052,0.615 false 2.583,1.167 2.583,0.167 false 2.115,0.781 2.198,0.615 2.198,0.615 2.365,0.615 false 1.302,0.781 1.385,0.615 1.385,0.615 1.552,0.615 false 3.115,3.104 2.948,3.104 2.948,3.104 2.781,2.771 false 4.198,3.083 4.031,3.083 4.031,3.083 3.865,2.75 false 3.333,4.083 3.167,4.25 3.167,4.25 3,4.25 false 4.573,4.104 4.406,4.271 4.406,4.271 4.24,4.271 false 1.833,1.167 1.833,0.167 false 2.802,4.104 3.083,4.458 0.281,0.354 18 false 9 4.052,4.094 4.333,4.448 0.281,0.354 18 false 8 4.135,1.531 4.417,1.885 0.281,0.354 18 false 7 2.854,0.781 3.313,0.979 0.458,0.198 10 false x14 3.104,0.521 3.26,0.719 0.156,0.198 10 false 1.917,0.26 2.292,0.5 0.375,0.24 12 false *B 1.125,0.25 1.5,0.49 0.375,0.24 12 false *A 2.417,0.51 2.573,0.708 0.156,0.198 10 false 2.146,0.792 2.604,0.99 0.458,0.198 10 false x15 3.375,4.063 3.833,4.26 0.458,0.198 10 false x2 2.667,0.25 3.042,0.49 0.375,0.24 12 false *C 2.5,2.458 2.875,2.698 0.375,0.24 12 false *B 1.354,0.813 1.813,1.01 0.458,0.198 10 false x14 2.5,3.552 2.875,3.792 0.375,0.24 12 false *C 1.615,0.51 1.771,0.708 0.156,0.198 10 false 4.615,4.083 5.073,4.281 0.458,0.198 10 false x2 3.167,2.948 3.448,3.302 0.281,0.354 18 false 9 4.302,2.917 4.583,3.271 0.281,0.354 18 false 8 2.167,2.302 2.542,2.542 0.375,0.24 12 false *D

Procedure Part Name Code
Z101186

Z101188

Z101187

7 NO. 2 ANTENNA CORD SUB-ASSEMBLY 86101J (Click here) - -
8 MICROPHONE CASE 85255F - - -
9 TELEPHONE MICROPHONE ASSEMBY 86730A - - -

*A for Normal Roof *B for Moon Roof
*C for Panoramic Moon Roof *D w/ Microphone
Non-reusable part - -

PROCEDURE

Hide 82171 1.INSTALL NO. 1 ROOF WIRE (for Normal Roof)

a.
B604153C01
0.76,0.979 0.594,0.719 false 0.906,1.448 0.625,1.563 false 2.073,1.875 1.74,2.24 1.74,2.24 2.073,2.063 false 0.969,2.74 0.969,2.49 false 5.823,2.646 5.531,2.854 true 5.906,2.823 5.906,3.063 true 3.073,3.167 2.865,2.823 true 2.406,1.813 2.208,1.969 true 1.365,0.531 1.552,0.833 0.188,0.302 18 true i 0.385,1.5 0.76,1.74 0.375,0.24 12 false *B 0.385,0.531 0.76,0.771 0.375,0.24 12 false *A 0.375,0.042 0.635,0.344 0.26,0.302 18 false ii 1.615,2.219 1.927,2.417 0.313,0.198 10 false *a 0.896,2.76 1.208,2.958 0.313,0.198 10 false *a 5.344,2.792 5.563,2.99 0.219,0.198 10 true *a 5.813,3.063 6.031,3.229 0.219,0.167 10 true *b 3.115,3.125 3.333,3.323 0.219,0.198 10 false *a 2.427,1.677 2.646,1.875 0.219,0.198 10 true *a
*A w/ Pre-collision System *B w/ Electronic Toll Collection System
*a Marking Tape *b Marking


i.

w/ Electronic Toll Collection System or Pre-collision System:

1. Engage each guide.


ii.

Align the marking tape on the No. 1 roof wire with the roof headlining marking.



b.
B604154C01
0.385,0.021 0.667,0.375 0.281,0.354 18 false i 2.333,1.667 2.708,1.906 0.375,0.24 12 false *A 1.385,0.5 1.615,0.698 0.229,0.198 12 true *A 1.479,0.844 1.708,1.042 0.229,0.198 12 true *A
*A w/ Pre-collision System - -
V113146

Adjustment Area - -


i.

Install the No. 1 roof wire to the roof headlining assembly with new adhesive tapes.

NOTICE:
·

Apply the tape securely in place.

·

Do not touch the adhesive surface when applying the tape to prevent adhesion failure.



HINT:

Adjust the slack of the No. 1 roof wire as shown in the adjustment area of illustration.




Hide 82171 2.INSTALL NO. 1 ROOF WIRE (for Moon Roof)

a.
B604155C01
2.385,1.615 2.813,1.594 2.813,1.594 2.333,1.958 true 0.615,1.583 0.917,1.469 false 1.021,1.385 0.771,1.25 0.771,1.25 1.052,1.083 false 2.135,2.094 1.833,2.25 1.833,2.25 2.135,1.906 false 0.99,2.813 0.99,2.563 false 3.094,2.438 2.823,2.656 true 5.344,2.938 5.115,2.646 true 5.49,2.844 5.625,2.552 true 2,1.51 2.198,1.854 true 1.99,0.042 2.823,0.396 0.833,0.354 18 false iii 0.448,0.542 1.281,0.896 0.833,0.354 18 false ii 3.021,1.156 3.854,1.51 0.833,0.354 18 false i 2.854,1.5 3.167,1.698 0.313,0.198 10 true *a 0.406,1.51 0.781,1.75 0.375,0.24 12 false *A 0.604,1.156 0.917,1.354 0.313,0.198 10 false *b 1.667,2.208 1.979,2.406 0.313,0.198 10 false *c 0.938,2.823 1.25,3.021 0.313,0.198 10 false *c 3.115,2.313 3.427,2.51 0.313,0.198 10 false *c 4.917,2.51 5.115,2.698 0.198,0.188 10 true *c 5.531,2.385 5.729,2.573 0.198,0.188 10 true *d 1.885,1.344 2.198,1.542 0.313,0.198 10 false *c
*A w/ Electronic Toll Collection System - -
*a Clamp *b Guide
*c Marking Tape *d Marking


i.

Engage the clamps


ii.

Engage each guide.


iii.

Align the marking tape on the No. 1 roof wire with the roof headlining markings.



b.
B604156C01
0.385,0.031 0.667,0.385 0.281,0.354 18 false i
V113146

Adjustment Area - -


i.

Install the No. 1 roof wire to the roof headlining assembly with new adhesive tapes.

NOTICE:
·

Apply the tape securely in place.

·

Do not touch the adhesive surface when applying the tape to prevent adhesion failure.



HINT:

Adjust the slack of the No. 1 roof wire as shown in the adjustment area of illustration.




Hide 82171 3.INSTALL NO. 1 ROOF WIRE (for Panoramic Moon Roof)

a.
B604157C01
2.385,1.625 2.854,1.542 2.854,1.542 2.344,1.958 true 0.635,1.573 0.917,1.5 false 0.604,0.677 0.781,0.885 false 1.042,1.448 0.729,1.323 0.729,1.323 1.052,1.094 false 0.917,0.625 1.094,0.813 false 2.125,2.104 1.813,2.271 1.813,2.271 2.125,1.906 false 1.01,2.552 1.01,2.844 false 6.552,3.219 6.323,3.542 true 6.698,3.323 6.833,3.604 true 2.844,2.875 2.969,3.25 true 2.188,1.844 2.031,1.531 2.031,1.531 2.115,1.802 true 2.948,1.146 3.229,1.5 0.281,0.354 18 false i 0.406,1.51 0.781,1.75 0.375,0.24 12 false *B 0.385,0.542 0.76,0.781 0.375,0.24 12 false *A 2.885,1.448 3.198,1.646 0.313,0.198 10 true *a 0.552,1.25 0.865,1.448 0.313,0.198 10 false *b 0.75,0.531 1.063,0.729 0.313,0.198 10 false *b 1.656,2.229 1.969,2.427 0.313,0.198 10 false *c 0.948,2.844 1.26,3.042 0.313,0.198 10 false *c 1.927,1.354 2.24,1.552 0.313,0.198 10 false *c 6.167,3.552 6.344,3.719 0.177,0.167 10 true *c 6.875,3.563 7.052,3.729 0.177,0.167 10 true *d 2.938,3.281 3.25,3.479 0.313,0.198 10 false *c 1.448,0.552 1.615,0.833 0.167,0.281 18 true ii 1.99,0.031 2.26,0.313 0.271,0.281 18 false iii
*A w/ EC Mirror *B w/ Electronic Toll Collection System
*a Clamp *b Guide
*c Marking Tape *d Marking


i.

Engage the clamps


ii.

Engage each guide.


iii.

Align the marking tape on the No. 1 roof wire with the roof headlining markings.



b.
B604158C01
0.604,1.604 0.906,1.51 false 0.375,0.031 0.656,0.385 0.281,0.354 18 false i 0.396,1.51 0.771,1.74 0.375,0.229 12 false *A
*A w/ Electronic Toll Collection System - -
V113146

Adjustment Area - -


i.

Install the No. 1 roof wire to the roof headlining assembly with new adhesive tapes.

NOTICE:
·

Apply the tape securely in place.

·

Do not touch the adhesive surface when applying the tape to prevent adhesion failure.



HINT:

Adjust the slack of the No. 1 roof wire as shown in the adjustment area of illustration.




Hide 63351B 4.INSTALL ROOF HEADLINING PAD

a.
B604162C01
0.719,1.031 1.104,1.073 true 0.74,2.781 1.104,2.688 true 0.375,0.021 0.854,0.375 0.479,0.354 18 false i, ii 0.531,0.938 0.844,1.135 0.313,0.198 10 false *a 0.563,2.719 0.875,2.917 0.313,0.198 10 false *a
*a Marking - -


i.

Remove the release paper from 2 new roof headlining pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.

Align the 2 roof headlining pads with the markings on the roof headlining assembly and install it as shown in the illustration.



Hide 63342 5.INSTALL NO. 2 ROOF HEADLINING PAD (for Normal Roof)

a.
B604163C01
5.031,2.594 4.729,3.271 4.729,3.271 5.24,2.604 true 4.563,2.594 4.708,3.313 4.708,3.313 4.802,2.604 true 4.021,2.604 4.698,3.271 4.698,3.271 4.229,2.604 true 2.677,2.604 2.823,3.167 2.823,3.167 2.875,2.604 true 5.042,1.188 4.74,0.51 4.74,0.51 5.24,1.188 true 4.583,1.188 4.719,0.51 4.719,0.51 4.781,1.188 true 3.99,1.188 4.719,0.521 4.719,0.521 4.188,1.188 true 2.688,1.188 2.823,0.51 2.823,0.51 2.885,1.188 true 0.396,0.031 0.677,0.385 0.281,0.354 18 false i 2.729,0.26 3.042,0.458 0.313,0.198 10 false *a 4.615,0.313 4.927,0.51 0.313,0.198 10 false *a 4.635,3.333 4.948,3.531 0.313,0.198 10 false *a 2.76,3.208 3.073,3.406 0.313,0.198 10 false *a
*a Marking - -


i.

Align 4 new No. 2 roof headlining pads with the markings on the roof headlining assembly and install them using hot-melt glue as shown in the illustration.



Hide 63342 6.INSTALL NO. 2 ROOF HEADLINING PAD (for Moon Roof)

a.
B604164C01
5.021,2.573 4.906,3.24 4.906,3.24 5.25,2.573 true 4.531,2.604 4.896,3.24 4.896,3.24 4.76,2.604 true 4.542,1.188 4.938,0.385 4.938,0.385 4.771,1.188 true 5.021,1.188 4.948,0.375 4.948,0.375 5.25,1.188 true 0.385,0.031 0.667,0.385 0.281,0.354 18 false i 4.854,0.167 5.167,0.365 0.313,0.198 10 false *a 4.823,3.25 5.135,3.448 0.313,0.198 10 false *a
*a Marking - -


i.

Align 2 new No. 2 roof headlining pads with the markings on the roof headlining assembly and install them using hot-melt glue as shown in the illustration.



Hide 86101J 7.INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

Hide 86255F 8.INSTALL MICROPHONE CASE (w/ Microphone)

Hide 86730A 9.INSTALL TELEPHONE MICROPHONE ASSEMBLY (w/ Microphone)