RM38T0EC _55 Steering _112306 STEERING COLUMN _0501031 STEERING COLUMN ASSEMBLY A

STEERING COLUMN  STEERING COLUMN ASSEMBLY  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
C436980N04
4.729,0.51 5.313,0.51 false 3.938,1.292 4.292,1.292 false 2.146,0.979 2.5,0.979 false 0.094,0.083 0.469,0.323 0.375,0.24 12 false *A 5.615,0.365 5.896,0.719 0.281,0.354 18 false 3 1.958,0.813 2.24,1.167 0.281,0.354 18 false 1 4.365,1.135 4.646,1.49 0.281,0.354 18 false 2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 IGNITION OR STARTER SWITCH ASSEMBLY 84450 - - -
2 UN-LOCK WARNING SWITCH ASSEMBLY 84052 - - -
3 IGNITION SWITCH LOCK CYLINDER ASSEMBLY - (Click here) - -

*A w/o Smart Entry and Start System - -

C469392N02
0.521,0.615 1.354,0.781 0.833,0.167 4.385,1.677 6.688,3.49 2.302,1.813 2.875,0.854 3.229,0.854 false 2.583,1.781 3,1.781 false 3.313,2.635 3.656,2.635 false 1.354,0.698 1.708,0.698 false 5.698,2.833 6.01,2.833 false 5.073,1.844 5.365,1.844 false 3.573,0.688 3.854,1.042 0.281,0.354 18 false 5 3.469,1.604 3.75,1.958 0.281,0.354 18 false 4 3.698,2.531 3.979,2.885 0.281,0.354 10 false *1 1.813,0.635 2.042,0.854 0.229,0.219 10 false x2 0.583,0.615 1.417,0.781 0.833,0.167 8 false 18.5 (189, 14) 3.333,1.667 3.563,1.885 0.229,0.219 10 false 5.125,1.844 5.354,2.063 0.229,0.219 10 false x2 5.427,1.74 5.656,1.958 0.229,0.219 10 false 6.313,2.656 6.531,2.927 0.219,0.271 18 false 6 4.438,1.708 4.688,1.958 0.25,0.25 12 false *A

Procedure Part Name Code
Z101186

Z101188

Z101187

4 ELECTRIC POWER STEERING MOTOR SHAFT DAMPER 45254B (Click here) - -
5 POWER STEERING ECU ASSEMBLY 89650 (Click here) - -
6 UPPER STEERING COLUMN BRACKET WITH SWITCH ASSEMBLY 45280A (Click here) - -

*A w/o Smart Entry and Start System - -
*1 ELECTRIC POWER STEERING COLUMN SUB-ASSEMBLY - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque Non-reusable part
V100135

Grease - -

CAUTION / NOTICE / HINT

NOTICE:
·

Do not drop the power steering ECU assembly, strike it with tools or subject it to impacts.

·

If the power steering ECU assembly is subjected to an impact, replace it with a new one.

·

Do not pull the wire harness.

·

Do not allow any moisture to come into contact with the power steering ECU assembly.

·

Do not loosen any bolts not mentioned in the procedure.

·

Do not allow any foreign matter to contaminate the power steering ECU assembly.



PROCEDURE

Hide 84450 1.INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Smart Entry and Start System)

Hide 84052 2.INSTALL UN-LOCK WARNING SWITCH ASSEMBLY (w/o Smart Entry and Start System)

Hide 3.INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Entry and Start System)

a.
C436986C01
1.552,0.844 1.865,1.042 0.313,0.198 10 false *a 1.375,0.458 1.688,0.656 0.313,0.198 10 false *b 1.438,0.042 1.677,0.365 0.24,0.323 18 false i 3.177,1.458 3.417,1.781 0.24,0.323 18 false ii
*a LOCK *b ACC
V113147

Install in this direction - -


i.

Turn the ignition switch to ACC.


ii.

Install the ignition switch lock cylinder assembly to the upper steering column bracket assembly.



Hide 45280A 6.INSTALL UPPER STEERING COLUMN BRACKET WITH SWITCH ASSEMBLY (w/o Smart Entry and Start System)

a.
C436987C03
1.01,1.042 1.365,1.042 true 2.365,0.938 2.552,0.938 true 1.365,1.344 1.219,1.344 1.219,1.344 1.219,1.052 true 1.229,1.198 1.365,1.198 true 0.354,0.01 0.635,0.365 0.281,0.354 18 false i 3.615,0.021 4.385,0.427 0.771,0.406 18 false ii, iii 0.833,0.938 1.146,1.135 0.313,0.198 10 false *a 2.594,0.844 2.906,1.042 0.313,0.198 10 false *b
*a Wooden Block *b Cloth


i.

Secure the steering column assembly in a vise using aluminum plates, cloths and wooden blocks.

NOTICE:
·

Do not overtighten the vise, as the steering column assembly may become deformed.

·

Secure the power steering ECU assembly so that it is upright.

·

Support the steering column assembly with wooden blocks or similar items to ensure that it does not fall.




ii.

Temporarily install the upper steering column bracket with switch assembly and upper steering column clamp with 2 new steering lock set bolts.


iii.

Tighten the 2 steering lock set bolts until the bolt head breaks off.