RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500020 AIR CONDITIONING PANEL(for Mechanical Control Type) G

HEATING / AIR CONDITIONING  AIR CONDITIONING PANEL(for Mechanical Control Type)  INSPECTION  


PROCEDURE

Hide 55901D 1.INSPECT NO. 1 HEATER CONTROL SUB-ASSEMBLY

a.

Check the resistance.

i.

Measure the resistance according to the value(s) in the table below.

I116170C04
5.427,1.042 5.927,1.292 0.5,0.25 1.917,1.698 0.917,1.167 true 3.344,1.292 3.823,0.917 true 3.594,3.417 2.906,2.667 true 6.417,1.51 5.875,1.792 true 5.469,2.104 5.333,2.417 true 6.458,1.896 6.042,1.896 true 5.448,1.792 4.917,1.5 true 5.26,1.875 4.802,1.875 true 6.021,2.104 6.25,2.417 true 5.333,2.115 4.792,2.396 true 5.552,1.104 6.01,1.302 0.458,0.198 10 false I146 4.594,0.719 4.906,0.917 0.313,0.198 10 false *a 0.74,1.052 1.052,1.25 0.313,0.198 10 false *b 3.156,0.781 3.469,0.979 0.313,0.198 10 false *c 3.188,2.333 3.5,2.531 0.313,0.198 10 false *d 3.74,3.042 4.052,3.24 0.313,0.198 10 false *e 0.646,3.385 0.958,3.583 0.313,0.198 10 false *f 3.01,3.208 3.323,3.406 0.313,0.198 10 false *f 0.635,0.406 0.948,0.604 0.313,0.198 10 false *g 3.885,0.813 4.198,1.01 0.313,0.198 10 false *h 3.583,3.469 3.906,3.677 0.323,0.208 10 false *i 6.5,1.438 7.115,1.635 0.615,0.198 10 false ERDF 5.052,2.458 5.667,2.656 0.615,0.198 10 false DFLG 6.563,1.833 6.938,2 0.375,0.167 10 false ILL- 4.583,1.406 5.198,1.604 0.615,0.198 10 false ILL+ 4.51,1.802 5.125,2 0.615,0.198 10 false IG+ 6.24,2.479 6.854,2.677 0.615,0.198 10 false RDEF 4.552,2.448 5.167,2.646 0.615,0.198 10 false FRDL
*a Component without harness connected
(No. 1 Heater Control Sub-assembly) 		*b Window Defogger Switch Indicator
*c Defogger Sensing ON Position *d Recirculation/Fresh Bilayer Sensing Switch ON Position (Counterclockwise)
*e Recirculation/Fresh Bilayer Sensing Switch OFF Position (Clockwise) *f Knob Dial Stopper
*g 258.26° to 269.26° *h 87.24° to 97.24°
*i 22.74° to 33.74° - -


Standard Resistance:
Tester Connection Condition Specified Condition
I146-2 (ERDF) - I146-9 (DFLG) Defogger sensing on position Below 1 Ω
I146-2 (ERDF) - I146-10 (FRDL) Recirculation/Fresh bilayer sensing switch ON position (Counterclockwise) Below 1 Ω
I146-2 (ERDF) - I146-10 (FRDL) Recirculation/Fresh bilayer sensing switch OFF position (Clockwise) Below 1 Ω


If the result is not as specified, replace the No. 1 heater control sub-assembly.



b.

Check the illumination.

i.

Apply auxiliary battery voltage to the No. 1 heater control sub-assembly and check the illumination.

OK:
Measurement Condition Specified Condition
I146-4 (ILL+) - Auxiliary battery positive (+)
I146-1 (ILL-) - Auxiliary battery negative (-) 		No. 1 heater control sub-assembly illuminates


If the result is not as specified, replace the No. 1 heater control sub-assembly.



c.

Check the indicator.

i.

Apply auxiliary battery voltage to the connector terminal and check the indicator.

OK:
Measurement Condition Condition Specified Condition
I146-5 (IG+), I146-6 (RDEF) - Auxiliary battery positive (+)
I146-2 (ERDF) - Auxiliary battery negative (-) 		Window defogger switch ON position Indicator illuminates
I146-5 (IG+), I146-6 (RDEF) - Auxiliary battery positive (+)
I146-2 (ERDF) - Auxiliary battery negative (-) 		Window defogger switch OFF position Indicator does not illuminate


If the result is not as specified, replace the No. 1 heater control sub-assembly.



Hide 55902E 2.INSPECT NO. 2 HEATER CONTROL SUB-ASSEMBLY

a.

Check the resistance.

i.
E418296C04
2.208,1.896 2.615,2.094 0.406,0.198 0.625,1.906 1.031,2.104 0.406,0.198 1.792,0.979 2.823,1.344 true 1.083,2.25 1.167,2.74 true 0.74,2.885 0.5,3.188 true 1.042,2.875 1.177,3.156 true 0.333,2.333 0.583,2.75 true 0.667,2.25 0.875,2.75 true 2.917,2.25 2.74,2.552 true 2.313,2.865 2.313,3.167 true 2.76,2.875 2.76,3.177 true 1.75,2.25 2.063,2.552 true 2.063,2.875 2.063,3.177 true 0.552,1.094 1.344,0.917 true 0.667,0.615 1.479,0.781 true 0.688,0.26 1.698,0.688 true 1.927,0.75 2.76,0.365 true 2.083,0.927 2.896,0.688 true 2.865,1.281 3.177,1.479 0.313,0.198 10 false *g 0.781,2.188 1.146,2.354 0.365,0.167 10 false ILL- 0.365,3.198 0.729,3.365 0.365,0.167 10 false ILL+ 0.083,2.271 0.542,2.469 0.458,0.198 10 false IG+ 1.073,3.188 1.531,3.385 0.458,0.198 10 false FRID 3,2.083 3.156,2.281 0.156,0.198 10 false E 2.708,3.198 2.958,3.396 0.25,0.198 10 false LO 2,3.198 2.313,3.396 0.313,0.198 10 false M1 1.521,2.167 1.833,2.365 0.313,0.198 10 false M2 2.26,3.198 2.49,3.375 0.229,0.177 10 false HI 0.375,2.167 0.833,2.365 0.458,0.198 10 false F/R 0.188,1.604 0.51,1.802 0.323,0.198 10 false *a 2.292,1.917 2.75,2.115 0.458,0.198 10 false I145 0.708,1.927 1.167,2.125 0.458,0.198 10 false I149 0.344,1.031 0.656,1.229 0.313,0.198 10 false *b 0.479,0.521 0.792,0.719 0.313,0.198 10 false *c 0.521,0.167 0.833,0.365 0.313,0.198 10 false *d 2.823,0.271 3.135,0.469 0.313,0.198 10 false *e 2.938,0.594 3.25,0.792 0.313,0.198 10 false *f
*a Component without harness connected
(No. 2 Heater Control Sub-assembly)
*b Blower Switch: OFF
*c Blower Switch: LO
*d Blower Switch: M1
*e Blower Switch: M2
*f Blower Switch: HI
*g Recirculation/Fresh Switch Indicator


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I145-5 (LO) - I145-1 (E) Blower switch: OFF 10 kΩ or higher
I145-8 (M1) - I145-1 (E) Blower switch: OFF 10 kΩ or higher
I145-4 (M2) - I145-1 (E) Blower switch: OFF 10 kΩ or higher
I145-7 (HI) - I145-1 (E) Blower switch: OFF 10 kΩ or higher
I145-5 (LO) - I145-1 (E) Blower switch: LO Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: LO - M1 Below 1 Ω
I145-8 (M1) - I145-1 (E) Blower switch: LO - M1 Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: M1 Below 1 Ω
I145-8 (M1) - I145-1 (E) Blower switch: M1 Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: M1 - M2 Below 1 Ω
I145-8 (M1) - I145-1 (E) Blower switch: M1 - M2 Below 1 Ω
I145-4 (M2) - I145-1 (E) Blower switch: M1 - M2 Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: M2 Below 1 Ω
I145-4 (M2) - I145-1 (E) Blower switch: M2 Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: M2 - HI Below 1 Ω
I145-4 (M2) - I145-1 (E) Blower switch: M2 - HI Below 1 Ω
I145-7 (HI) - I145-1 (E) Blower switch: M2 - HI Below 1 Ω
I145-5 (LO) - I145-1 (E) Blower switch: HI Below 1 Ω
I145-7 (HI) - I145-1 (E) Blower switch: HI Below 1 Ω
I149-5 (IG+) - I149-3 (F/R) Recirculation/Fresh switch: ON Below 1 Ω
I149-5 (IG+) - I149-3 (F/R) Recirculation/Fresh switch: OFF 10 kΩ or higher


If the result is not as specified, replace the No. 2 heater control sub-assembly.



b.

Check the illumination.

i.

Apply auxiliary battery voltage to the No. 2 heater control sub-assembly and check the illumination.

OK:
Measurement Condition Specified Condition
I149-4 (ILL+) - Auxiliary battery positive (+)
I149-1 (ILL-) - Auxiliary battery negative (-) 		No. 2 Heater control sub-assembly illuminates


If the result is not as specified, replace the No. 2 heater control sub-assembly.



c.

Check the indicator.

i.

Apply auxiliary battery voltage to the connector terminal and check the indicator.

OK:
Measurement Condition Condition Specified Condition
I149-5 (IG+) - Auxiliary battery positive (+)
I149-2 (FRID) - Auxiliary battery negative (-) 		Recirculation/Fresh switch ON position Indicator illuminates
I149-5 (IG+) - Auxiliary battery positive (+)
I149-2 (FRID) - Auxiliary battery negative (-) 		Recirculation/Fresh switch OFF position Indicator does not illuminate


If the result is not as specified, replace the No. 1 heater control sub-assembly.



Hide 55903A 3.INSPECT NO. 3 HEATER CONTROL SUB-ASSEMBLY

a.

Check the resistance.

i.
E418297C06
1.469,2.021 1.969,2.271 0.5,0.25 1.792,0.865 2.781,0.865 true 2.042,2.729 2.458,2.594 true 2.052,2.906 2.469,2.969 true 0.969,3.052 1.375,2.906 true 1.719,2.979 1.833,3.25 true 2.083,1.385 2.844,1.385 true 0.542,1.385 1.302,1.385 true 1.875,2.958 2.302,3.188 true 1.583,2.656 1.063,2.563 true 1.875,2.667 2.323,2.229 true 2.802,0.802 3.115,1 0.313,0.198 10 false *b 2.521,2.531 2.979,2.729 0.458,0.198 10 false IG+ 2.385,2.135 3,2.333 0.615,0.198 10 false MAXH 1.875,3.219 2.333,3.417 0.458,0.198 10 false A/C 0.708,2.5 1.167,2.698 0.458,0.198 10 false AIND 2.542,2.917 3.156,3.115 0.615,0.198 10 false ILL+ 0.646,3.021 1.26,3.219 0.615,0.198 10 false ILL- 2.885,1.302 3.198,1.5 0.313,0.198 10 false *c 0.594,2 0.906,2.198 0.313,0.198 10 false *a 0.344,1.292 0.656,1.49 0.313,0.198 10 false *d 2.354,3.156 2.969,3.354 0.615,0.198 10 false MAXC 1.594,2.063 2.052,2.26 0.458,0.198 10 false I147
*a Component without harness connected
(No. 3 Heater Control Sub-assembly)
*b A/C Switch Indicator
*c MAX HOT
*d MAX COLD


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I147-1 (IG+) - I147-2 (MAXH) Except MAX HOT 10 kΩ or higher
I147-1 (IG+) - I147-2 (MAXH) MAX HOT Below 1 Ω
I147-1 (IG+) - I147-7 (MAXC) Except MAX COLD 10 kΩ or higher
I147-1 (IG+) - I147-7 (MAXC) MAX COLD Below 1 Ω
I147-1 (IG+) - I147-8 (A/C) A/C switch ON position Below 1 Ω
I147-1 (IG+) - I147-8 (A/C) A/C switch OFF position 10 kΩ or higher


If the result is not as specified, replace the No. 3 heater control sub-assembly.



b.

Check the illumination.

i.

Apply auxiliary battery voltage to the No. 3 heater control sub-assembly and check the illumination.

OK:
Measurement Condition Specified Condition
I147-6 (ILL+) - Auxiliary battery positive (+)
I147-10 (ILL-) - Auxiliary battery negative (-) 		No. 3 heater control sub-assembly illuminates


If the result is not as specified, replace the No. 3 heater control sub-assembly.



c.

Check the indicator.

i.

Apply auxiliary battery voltage to the connector terminal and check the indicator.

OK:
Measurement Condition Condition Specified Condition
I147-1 (IG+) - Auxiliary battery positive (+)
I147-4 (AIND) - Auxiliary battery negative (-) 		A/C switch ON position Indicator illuminates
I147-1 (IG+) - Auxiliary battery positive (+)
I147-4 (AIND) - Auxiliary battery negative (-) 		A/C switch OFF position Indicator does not illuminate


If the result is not as specified, replace the No. 3 heater control sub-assembly.